The growing demand for flexible, ultrasensitive, squeezable, skin-mountable, and wearable sensors tailored to the requirements of personalized health-care monitoring has fueled the necessity to explore novel nanomaterial-polymer composite-based sensors. Herein, we report a sensitive, 3D squeezable graphene-polydimethylsiloxane (PDMS) foam-based piezoresistive sensor realized by infusing multilayered graphene nanoparticles into a sugar-scaffolded porous PDMS foam structure. Static and dynamic compressive strain testing of the resulting piezoresistive foam sensors revealed two linear response regions with an average gauge factor of 2.87–8.77 over a strain range of 0–50%. Furthermore, the dynamic stimulus–response revealed the ability of the sensors to effectively track dynamic pressure up to a frequency of 70 Hz. In addition, the sensors displayed a high stability over 36000 cycles of cyclic compressive loading and 100 cycles of complete human gait motion. The 3D sensing foams were applied to experimentally demonstrate accurate human gait monitoring through both simulated gait models and real-time gait characterization experiments. The real-time gait experiments conducted demonstrate that the information of the pressure profile obtained at three locations in the shoe sole could not only differentiate between different kinds of human gaits including walking and running but also identify possible fall conditions. This work also demonstrates the capability of the sensors to differentiate between foot anatomies, such as a flat foot (low central arch) and a medium arch foot, which is biomechanically more efficient. Furthermore, the sensors were able to sense various basic joint movement responses demonstrating their suitability for personalized health-care applications.

The use of Polyvinylidene Fluoride (PVDF) based piezoelectric nanofibers for sensing and actuation has been reported widely in the past. However, in most cases, PVDF piezoelectric nanofiber mats have been used for sensing applications. This work fundamentally characterizes a single electrospun PVDF nanofiber and demonstrates its application as a sensing element for nanoelectromechanical sensors (NEMS). PVDF nanofiber mats were spun by far field electrospinning (FFES) process and complete material characterization was conducted by means of scanning electron microscope (SEM) imaging, Raman Spectroscopy and FTIR spectroscopy. An optimized recipe was developed for spinning a single suspended nanofiber on a specially designed MEMS substrate which allows the nano-mechanical and electrical characterization of a single PVDF nanofiber. Electrical characterization is conducted using a single suspended nanofiber to determine the piezoelectric coefficient (d33) of the nanofiber to be -58.77 pm/V. Also the mechanical characterization conducted using a nanoindenter revealed a Young’s Modulus and hardness of 2.2 GPa and 0.1 GPa respectively. Finally, an application that utilizes the single PVDF nanofiber as a sensing element to form a NEMS flow sensor is demonstrated. The single nanofiber flow sensor is tested in presence of various oscillatory flow conditions.

In this work, we report a class of wearable, stitchable, and sensitive carbon nanofiber (CNF)-polydimethylsiloxane (PDMS) composite-based piezoresistive sensors realized by carbonizing electrospun polyacrylonitrile (PAN) nanofibers and subsequently embedding in PDMS elastomeric thin films. Electro-mechanical tactile sensing characterization of the resulting piezoresistive strain sensors revealed a linear response with an average force sensitivity of ~1.82 kN−1 for normal forces up to 20 N. The real-time functionality of the CNF-PDMS composite sensors in wearable body sensor networks and advanced bionic skin applications was demonstrated through human motion and gesture monitoring experiments. A skin-inspired artificial soft sensor capable of demonstrating proprioceptive and tactile sensory perception utilizing CNF bundles has been shown. Furthermore, a 16-point pressure-sensitive flexible sensor array mimicking slow adapting low threshold mechanoreceptors of glabrous skin was demonstrated. Such devices in tandem with neuromorphic circuits can potentially recreate the sense of touch in robotic arms and restore somatosensory perception in amputees.

This work demonstrates the application of electrospun single and bundled carbon nanofibers (CNFs) as piezoresistive sensing elements in flexible and ultralightweight sensors. Material, electrical, and nanomechanical characterizations were conducted on the CNFs to understand the effect of the critical synthesis parameter-the pyrolyzation temperature on the morphological, structural, and electrical properties. The mechanism of conductive path change under the influence of external stress was hypothesized to explain the piezoresistive behavior observed in the CNF bundles. Quasi-static tensile strain characterization of the CNF bundlebased flexible strain sensor showed a linear response with an average gauge factor of 11.14 (for tensile strains up to 50%). Furthermore, conductive graphitic domain discontinuity model was invoked to explain the piezoresistivity originating in a single isolated electrospun CNF. Finally, a single piezoresistive CNF was utilized as a sensing element in an NEMS flow sensor to demonstrate air flow sensing in the range of 5-35 m/s.