A high-purity MgB 4 phase has been synthesized and used as the precursor powder for the realization of in situ wires. Various final heat treatments, from 550 to 1100 • C for 20 min each, have been carried out to convert the inner mixture to MgB 2 . Critical current densities up to 1.75 × 10 6 and 0.98 × 10 6 A cm −2 at 4.2 and 20 K, with 0.2 T, up to 0.76 × 10 5 A cm −2 at 4.2 K and 4 T, and up to 0.78 × 10 5 A cm −2 at 20 K and 2 T were measured. Critical temperatures up to 38.5 K were measured. These results suggest that this could be a good alternative to both ex situ and classical in situ routes.

The inhibition of Nb3Sn grain growth in the presence of ZrO2 nanoparticles appears to be one of the most promising method for pushing the critical current densities of Nb3Sn superconducting wires to levels that meet the requirements set for the Future Circular Collider. We have investigated the effect of ZrO2 nanoparticles formed by the internal oxidation of Zr on the superconducting properties and microstructure of Nb3Sn formed from Nb-1 wt%Zr, Nb-7.5 wt%Ta, Nb-7.5 wt%Ta-1 wt%Zr and Nb-7.5 wt%Ta-2 wt%Zr alloys. A monofilamentary wire configuration was used, with a 0.22 mm outer diameter Nb-alloy tube containing a core of powdered metal oxide (SnO2, CuO or MoO3) as oxygen source and successive deposits of Cu, Sn and Cu on the outer surface. As determined from inductive measurements, the layer critical current densities of the samples based on Nb alloys with internally oxidized Zr were superior to those based on Nb-7.5 wt%Ta. The samples based on Nb-7.5 wt%Ta-1 wt%Zr and Nb-7.5 wt%Ta-2 wt%Zr showed higher critical current densities at high magnetic fields (above 10–15 T), and upper critical fields exceeding 28.5 T at 4.2 K (99% normal state resistivity criterion). A record value of 29.2 T of the upper critical field at 4.2 K was obtained on samples based on Nb-7.5 wt%Ta-2 wt%Zr. Hypotheses are proposed and discussed for explaining this unexpected increase of the upper critical field, by considering the possible effects of non-oxidized Zr on the superconducting properties of Nb3Sn and of the oxidized Zr on the formation and microchemistry of Nb3Sn. Regardless of sample type the Nb3Sn grains observed in our samples have an aspect ratio of 1.5–1.7. When compared in the short axis direction, the mean distance between grain boundary intercepts (lineal intercept method) is ∼40% smaller in the samples with internally oxidized Zr than in the reference samples based on Nb-7.5 wt%Ta. In the long axis direction the reduction is of 20%–30%.

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The electro-mechanical and electro-thermal properties of high-performance Restacked-Rod-Process (RRP) Nb3Sn wires are key factors in the realization of compact magnets above 15 T for the future particle physics experiments. Combining X-ray micro-tomography with unsupervised machine learning algorithm, we provide a new tool capable to study the internal features of RRP wires and unlock different approaches to enhance their performances. Such tool is ideal to characterize the distribution and morphology of the voids that are generated during the heat treatment necessary to form the Nb3Sn superconducting phase. Two different types of voids can be detected in this type of wires: one inside the copper matrix and the other inside the Nb3Sn sub-elements. The former type can be related to Sn leaking from sub-elements to the copper matrix which leads to poor electro-thermal stability of the whole wire. The second type is detrimental for the electro-mechanical performance of the wires as superconducting wires experience large electromagnetic stresses in high field and high current conditions. We analyze these aspects thoroughly and discuss the potential of the X-ray tomography analysis tool to help modeling and predicting electro-mechanical and electro-thermal behavior of RRP wires and optimize their design.

Understanding the critical current performance variation of Nb3Sn superconducting wires under mechanical loading is a crucial issue for the design of next generation accelerator and fusion magnets. In these applications, the mechanical properties of the conductors may become a limiting factor due to the strong electro-magnetic forces resulting from the combination of large magnets and intense magnetic fields. In particular, the presence of voids in the superconducting filament structure, which are formed during the fabrication and the reaction heat treatment, determines localized stress concentrations and possibly the formation of cracks. In this work, we demonstrate a quantitative correlation between the void morphology and the electro-mechanical limits measured on different Bronze route Nb3Sn wires. Hot Isostatic Pressing (HIP) prior to the reaction heat treatment is utilized to partially eliminate the voids. The wires’ void distributions - with and without HIP treatment - are detected and statistically analyzed using high energy X-ray micro tomography. The stress concentration due to the shape and distribution of the voids as well as their impact on the electro-mechanical properties are determined through finite element method modeling. Finally, the results are quantitatively correlated with the experimentally determined limits of the irreversible critical current degradation upon mechanical loading.