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A selective liquid/solid displacement reaction has been used, for the first time, to convert non‐oxide ceramic solid solutions into composites comprised of intragranular metal nanoparticles embedded within non‐oxide ceramic microcrystals. The reaction of (ZrxW1−x)C microparticles with a Zr–Cu liquid at 1300°C resulted in the formation of W/ZrC microparticles with a core‐shell morphology. The internal microparticle core was comprised of W nanoparticles embedded within a single crystal ZrC matrix, whereas the W‐free shell was comprised of an epitaxial layer of ZrC. Such a selective liquid/solid reaction process may be used to generate a variety of intragranular metal/ceramic‐matrix composites.

Displacement reactions between binary and ternary ceramics in the Ti–W–C system and reactive gaseous atmospheres are investigated in this work. Specifically, WC and 50:50 wt% TiC:WC solid solution powders were exposed to flowing hydrogen gas, or equilibrated against an excess of titanium in the presence of iodine, to form metallic tungsten and TiC solid products. In the case of pure WC reacting with hydrogen, transformation to metallic tungsten occurred as a result of removal of chemically bound carbon as gaseous hydrocarbons. In the case of pure WC reacting with titanium iodide vapors, transformation was accompanied by the appearance of TiC as a solid product formed at the gas‐solid interface. In the case of 50:50 wt% TiC:WC solid solution powders, hydrogen was generally found to be an ineffective displacing reagent, whereas reaction with titanium iodide vapors was observed to proceed virtually to completion, resulting in a two phase product mixture comprising metallic tungsten and TiC. For the latter case, a variety of microstructures could be observed within a given batch, including tungsten platelets and/or lamellae in a TiC matrix, or coarse tungsten grains interspersed with TiC grains. These morphological variations are speculated to arise from compositional variation in the starting material and the occurrence of local rapid coarsening along fast diffusion pathways within reacting agglomerates and polycrystalline primary particles. The observed reaction products and relative efficacy of gaseous reagents to promote displacement reactions in the Ti–W–C system are rationalized on the basis of thermodynamic predictions. The reaction between 50:50 wt% TiC:WC solid solution powders and titanium iodide vapors constitutes the first known report of an internal displacement reaction proceeding via gaseous intermediates in a nonoxide ceramic system.