A coating of Nylon 6,6 or 6,12 was used to improve the penetration resistance of ultra high molecular weight polyethylene (UHMWPE) fabric that would be potentially useful in the manufacture of flexible body armor against spike/knife threats. Quasistatic test results for the spike penetrator showed a 77% and 86% improvement in the puncture resistance of Nylon 6,6 and Nylon 6,12 coated UHMWPE (respectively) over a neat fabric target of equivalent areal densities. Dynamic impact testing demonstrated dramatic improvement in the puncture resistance of nylon-coated fabrics while only a slight improvement in stab resistance was observed comparing samples with equivalent areal densities. Photography of ruptured areas after quasi-static testing revealed limited fiber motion or fiber stretching with no evidence of fiber pullout for nylon-coated fabric samples in contrast to neat fabric. This suggests that there was a significant increase in energy absorption by nylon-coated fabrics at impact.
Although considerable research has been directed at developing materials for ballistic protection, considerably less has been conducted to address non-firearm threats. Even fewer studies have examined the incorporation of particle-laden elastomers with textiles for spike, knife, and needle protection. We report on a new composite consisting of ultra-high-molecular-weight polyethylene (UHMWPE) fabric impregnated with nanoparticle-loaded elastomer, specifically designed for spike- and needle-resistant garments. Failure analysis and parametric studies of particle-loading and layer-count were conducted using a mixture of SiC and polyurethane at 0, 30, and 50 wt.%. The maximum penetration resistance force of a single-layer of uncoated fabric increased up to 218–229% due to nanoparticle loading. Multiple-layer stacks of coated fabric show up to 57% and 346% improvement in spike puncture and hypodermic needle resistance, respectively, and yet were more flexible and 21–55% thinner than a multiple-layer stack of neat fabric (of comparable areal density). We show that oxygen-plasma-treatment of UHMWPE is critical to enable effective coating.
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