Numerous superhydrophobic materials have been developed in recent years by using a combination of two strategies: reducing the surface free energy and roughening the surface. Most of these procedures have the serious drawback of involving tedious multistage processes, which prevent their large-scale application, such as on the external stone and similar material surfaces of buildings exposed to the weather. This paper describes an innovative synthesis route for producing superhydrophobic surface coatings. The coating can even be produced, outdoors, on the building by a low-cost process. We demonstrate that the addition of silica nanoparticles to a mixture of organic and inorganic silica oligomers in the presence of a surfactant produces a coating of closely packed particles. The effect of this is to trap air beneath the water droplets, thus significantly minimizing the contact area between droplet and surface. The organic component reduces the surface free energy of the material, resulting in a high static contact angle. This has the effect of repelling water because the water droplets that form simply roll rapidly down the coated surface. The surfactant plays a valuable role, acting as a sol-gel transition catalyst and, by coarsening the pore structure of the gel network, prevents the coating material from cracking.

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Nowadays, producing building surfaces that prevent water and oil uptake and which present self-cleaning activity is still a challenge. In this study, amphiphobic (superhydrophobic and oleophobic) building surfaces were successfully produced. A simple and low-cost process was developed, which is applicable to large-scale building surfaces, according the following procedure: (1) by spraying a SiO nanocomposite which produces a closely-packed nanoparticle uniform topography; (2) by functionalizing the previous coating with a fluorinated alkoxysilane, producing high hydrophobicity and oleophobicity. The formation of a Cassie-Baxter regime, in which air pockets could be trapped between the aggregates of particles, was confirmed by topographic study. The building surface demonstrated an excellent self-cleaning performance. Finally, the surface presented lasting superhydrophobicity with high stability against successive attachment/detachment force cycles. This high durability can be explained by the effective grafting of the silica nanocomposite coating skeleton with the substrate, and with the additional fluorinated coating produced by condensation reactions.

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Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic-inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie-Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol-gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a 'green' product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie-Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating.