Purpose In the present era of Industry 4.0, the manufacturing automation is moving toward mass production and mass customization through human–robot collaboration. The purpose of this paper is to describe various human–robot collaborative (HRC) techniques and their applicability for various manufacturing methods along with key challenges. Design/methodology/approach Numerous recent relevant research literature has been analyzed, and various human–robot interaction methods have been identified, and detailed discussions are made on one- and two-way human–robot collaboration. Findings The challenges in implementing human–robot collaboration for various manufacturing process and the challenges in one- and two-way collaboration between human and robot are found and discussed. Originality/value The authors have attempted to classify the HRC techniques and demonstrated the challenges in different modes.

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Energy absorption is a key performance criterion for several engineering structures. Lightweight lattice structures are better suited for this purpose. The convolute design patterns that exist in nature are proven effective for several engineering applications. In this paper, a George lily flower leaf is considered to build a novel 3D open lattice pattern for specific energy absorption (SEA) purposes. A multi-cellular specimen is designed and fabricated using Vat photopolymerization 3D printing process. Quasi-static compression tests have been conducted and the performance of proposed structure is compared with 2.5D closed thin-walled structures and found the proposed 3D open lattice structure has shown significant improvement in SEA over other thin-walled structures.

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Recently, cellular lattice structures are gaining research attention due to their lightweight and high energy absorption. Interpenetrated lattice structure is a combination of two or more regular lattices with the same volume and without any contact at the unit level. The interpenetrated tessellated lattice (I-PTL) structures are better known for load sharing and energy absorption applications. In the current research, regular unit cell lattices such as cubic, beam lattice, body-centered cubic, and octahedron are considered to fabricate penetrated and interpenetrated cellular lattice structures and tested for energy absorption on quasi-static loading. These structures were fabricated using a Vat polymerization three-dimensional printer and tested as per the American Society for Testing and Materials (ASTM) standards, and the results were compared with numerical simulation using ANSYS. The penetrated tessellated lattice structural and I-PTL behavior deliver energy transfer controlled by the surface and solid joint interactions. The enhancement in mechanical properties is observed with the controllable compliance and specific energy absorption of the lattice structure.

The 2.5D (2.5-dimensional) structures are acquired to enhance safety and lightweight designs with better energy absorption in the aerospace and automobile sectors. Additive manufacturing (AM), which is practical to build suitable components in industrial and transportation applications, may produce these structures more efficiently. The current study aims to improve the 2.5D infilled structures mean crush force (MCF) and energy absorption capabilities. Under compression loading, the proposed novel nature-inspired 2.5D infilled structure is compared to six existing 2.5D geometries that are inspired by nature. These structures are made of cylindrical shells that are filled with various infill configurations and maintained at a consistent volume. Photopolymer resin is used as the material for the structures, which are created using a digital light processing (DLP) method under AM technology. The characterization of the constructed models was done under compressive out-plane quasi-static stress conditions. ANSYS numerical simulations have been carried out to confirm the dependability of experimental data. The impact of supporting ribs and infill designs on crushing behaviour is thoroughly discussed. Mean crush force (MCF) and specific energy absorption (SEA) under quasi-static compression loading are provided to the proposed unique nature-inspired 2.5D infilled structure to significantly boost crushing qualities, axial collapse, and energy absorption behaviours.

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