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ABSTRACT:The equilibrium phase behavior of water (nonsolvent)-DMF (solvent)-PVDF system at 25°C was investigated via both theoretical and experimental approaches. Using binary interaction parameters, ij , obtained previously, the theoretical phase boundaries were computed and were found to match closely the measured binodal and crystallization-induced gelation data. Membranes were prepared using the isothermal immersion-precipitation processes in various dope and bath conditions. The formed membranes demonstrated a broad spectrum of morphologies: At one extreme, asymmetric structure was obtained featuring a continuous tight skin and a sublayer composed of parallel macrovoids and cellular pores; at the other limit, skinless microporous membrane was produced with spherical particles packed into a bi-continuous structure. The crystalline characters of PVDF gels and membranes were examined by small angle light scattering, scanning electron microscopy, and differential scanning calorimetry techniques. In addition, diffusion trajectories and concentration profiles in the membrane solution before precipitation were calculated for the immersion process. These results predicted reasonably the various morphologies observed in the membranes.

The structure and formation mechanism of a microporous phase‐inversion poly(vinylidene fluoride) (PVDF) membrane exhibiting a relatively loosely packed agglomerate of semicrystalline globules are explored. The membrane has been prepared by the coagulation of a solution of PVDF in dimethylformamide by the action of 1‐octanol, which is a soft nonsolvent. Experimental observations pertain to the globule surface, which is dominated by a grainy nanostructure; the globular interior, which exhibits a range of fine structures (e.g., twisted sheets and treelike branches); and the globule–globule connections, which exhibit a sheetlike or ropelike structure. On the basis of the observed structural details and phase diagram considerations, it is proposed that the membrane structure is the result of a unique combination of a polymer crystallization and a liquid–liquid phase‐separation process, with end‐result globular structural features of remarkable uniformity. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1578–1588, 2003

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