Most previous fiber-shaped solar cells were based on photoelectrochemical systems involving liquid electrolytes, which had issues such as device encapsulation and stability. Here, we deposited classical semiconducting polymer-based bulk heterojunction layers onto stainless steel wires to form primary electrodes and adopted carbon nanotube thin films or densified yarns to replace conventional metal counter electrodes. The polymer-based fiber cells with nanotube film or yarn electrodes showed power conversion efficiencies in the range 1.4% to 2.3%, with stable performance upon rotation and large-angle bending and during long-time storage without further encapsulation. Our fiber solar cells consisting of a polymeric active layer sandwiched between steel and carbon electrodes have potential in the manufacturing of low-cost, liquid-free, and flexible fiber-based photovoltaics.

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Conventional fiber-shaped polymeric or dye-sensitized solar cells (DSSCs) are usually made into a double-wire structure, in which a secondary electrode wire (e.g., Pt) was twisted along the primary core wire consisting of active layers. Here, we report highly flexible DSSCs based on a single wire, by wrapping a carbon nanotube film around Ti wire-supported TiO(2) tube arrays as the transparent electrode. Unlike a twisted Pt electrode, the CNT film ensures full contact with the underlying active layer, as well as uniform illumination along circumference through the entire DSSC. The single-wire DSSC shows a power conversion efficiency of 1.6% under standard illumination (AM 1.5, 100 mW/cm(2)), which is further improved to more than 2.6% assisted by a second conventional metal wire (Ag or Cu). Our DSSC wires are stable and can be bent to large angles up to 90° reversibly without performance degradation.

Power conversion efficiency (PCE) of organic solar cells (OSCs) has crossed the 18% mark for OSCs, which are largely fabricated by spin‐coating, and the optimal photoactive thickness is limited to 100 nm. To increase reproducibility of results with industrial roll‐to‐roll (R2R) processing, slot‐die coating coupled with a ternary strategy for optimal performance of large‐area, thick OSCs is used. Based on miscibility differences, a highly crystalline molecule, BTR‐Cl, is incorporated, and the phase‐separation kinetics of the D18:Y6 film is regulated. BTR‐Cl provides an early liquid–liquid phase separation and early aggregation of Y6, which slightly improves the molecular crystallinity and vertical phase separation of the ternary blends, resulting in high PCEs of 17.2% and 15.5% for photoactive films with thicknesses of 110 and 300 nm, respectively. The ternary design strategy for large‐area and thick films is further used to fabricate high‐efficiency flexible devices, which promises reproducibility of the lab results from slot‐die coating to industrial R2R manufacturing.