Fused filament fabrication (FFF) combined with debinding and sintering could be an economical process for three-dimensional (3D) printing of metal parts. In this paper, compounding, filament making, and FFF processing of feedstock material with 55% vol. of 17-4PH stainless steel powder in a multicomponent binder system are presented. The experimental part of the paper encompasses central composite design for optimization of the most significant 3D printing parameters (extrusion temperature, flow rate multiplier, and layer thickness) to obtain maximum tensile strength of the 3D-printed specimens. Here, only green specimens were examined in order to be able to determine the optimal parameters for 3D printing. The results show that the factor with the biggest influence on the tensile properties was flow rate multiplier, followed by the layer thickness and finally the extrusion temperature. Maximizing all three parameters led to the highest tensile properties of the green parts.One of the most commonly used AM technologies for the production of metal parts is PBF. In PBF, a laser or electron beam selectively fuses metal powder or metal powder covered with a binding agent by scanning cross-sectional layers generated from a CAD file of the part on the surface of a powder bed. After one cross-section is scanned, the powder bed is lowered and a new layer of powder is added on top of the previous one; the process repeats until the part is finished [6]. One of the biggest disadvantages of PBF is that it relies on high-power lasers or high-energy electron beams, which can be very costly. In addition, the powder must be free-flowing and, therefore, it requires a specific powder distribution, which adds to the price of the material. Therefore, MEAM shows great promise as a cost-effective alternative since the shaping equipment is orders of magnitude cheaper than PBF [6], and powders with a great range of particle size distributions can be processed. In the most common type of MEAM, the building material is supplied in the form of spooled filaments and, therefore, is also known as fused filament fabrication (FFF). In most FFF machines, the filament is fed into a heating unit with a nozzle using counter-rotating rollers as a feeding system. The extrusion head is controlled to move in the XY plane, and, as it moves, material is extruded through the nozzle on a flat platform that moves in the Z-direction [5]. However, there are also MEAM systems, where the extrusion system is fixed and the printing platform moves in three axes [7], and systems where the printed head moves in three axes and the building platform is fixed [8].FFF was first developed for polymeric materials; however, for the fabrication of metal or ceramic parts, a filament made of a polymeric blend filled with a large portion of metal or ceramic particles, known as feedstock, is used. After shaping the filament into what is referred to as the green parts, the binder system is removed from the part by thermal, catalytic, or solvent extraction and then sintered to ob...

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Purpose -This paper aims to emphasize compared experimental analysis of influence of hybrid and classic moulds on the properties of moulded parts and the processing parameters. Such analysis enables optimization of processing parameters in case of the hybrid mould. Design/methodology/approach -Representative moulded part and appropriate hybrid and classic moulds have been designed and manufactured. The experimental work contains a screening design and the main central composite design for analysing the performance of both moulds and moulded parts properties. In case of hybrid mould a numerical optimization of processing parameters was used. Findings -It was found that hybrid moulds can be successfully applied for production of thin-wall moulded parts with some limitations. The compressibility of prototype mould inserts was higher compared to classic inserts. The differences in thermal properties of mould inserts materials result in different moulded part properties and mould cavity wall temperature fields. These differences can be reduced by optimizing the processing parameters. Practical implications -RT technologies can be usefully applied for fast production of moulds for injection moulding. The potential user of hybrid moulds should be aware of the influence of prototype inserts on the moulded part properties. Guidelines for optimization can be used for fast achieving of parameters from optimal processing window. Originality/value -This paper shows a detailed analysis of influence of hybrid and classic moulds on the thermoplastic moulded part properties. Some of these influences are explained in detail, which was not found in the related papers. In this paper, a further step was made by optimizing the processing parameters in case of hybrid mould.

According to the great impact of additive technology on the development of modern industry, a lot of research is being done to obtain 3D printed parts with better properties. This research is extremely important because there are no scientific papers in the field of post dyeing of acrylonitrile/butadiene/styrene (ABS) 3D printed parts. The experiment was carried out using disperse dyes on ABS specimens. The obtained coloration of the specimens was in the primary colors (yellow, red, and blue) in the specified dyestuff concentration range and was evaluated using an objective CIELab system. Based on the obtained color parameters, remission values and Kubelka-Munk coefficient, dye mixtures and an ombre effect were performed to obtain patterns in the desired hues. Abrasion resistance of disperse dyed specimens was tested using different abrasive materials over a wide range of fineness to simulate different indoor and outdoor soils and was compared to abrasion resistance of specimens produced from the industrially dyed wire with the master batch. The results show that 3D printed ABS products can be produced in one or more desired shades with satisfactory abrasion resistance. This undoubtedly represents the added value of 3D printed ABS parts and extends their application to the field of creative industries and design, specifically footwear design.

In case of small-batch production, applications of classic technologies and tools, for e.g. injection moulding and classic moulds are not competitive. Application of additive technologies (AT) for direct production of finally parts can partially reduce deficiencies of classic approach, but there are for e.g. limited number of available materials. Potential solution is application of AT in production of so called bridge moulds for small-batch production from originally requested material for final part. This paper presents PolyJet process of AT and its possible application for production of bridge polymer moulds for injection moulding of small quantity of the moulded parts together with design rules for PolyJet bridge moulds.

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To increase industrial adoption, part qualification and certification of the additive manufacturing (AM) process are crucial through geometric benchmarking as well as optimising the properties and process parameters. However, an extensive research gap remains concerning the geometric dimensioning and tolerancing (GD&T) of AM parts. This paper presents a review on the state-of-art GD&T benchmarking of powder bed fusion techniques enabling complex geometrical features like lattices. The study found a lack of design guidelines and standardised measurement techniques for lattice features and profiles.