This paper focuses on the development of flat diffractive optical elements (DOEs) for protecting banknotes, documents, plastic cards, and securities against counterfeiting. A DOE is a flat diffractive element whose microrelief, when illuminated by white light, forms a visual image consisting of several symbols (digits or letters), which move across the optical element when tilted. The images formed by these elements are asymmetric with respect to the zero order. To form these images, the microrelief of a DOE must itself be asymmetric. The microrelief has a depth of ~ 0.3 microns and is shaped with an accuracy of ~ 10–15 nm using electron-beam lithography. The DOEs developed in this work are securely protected against counterfeiting and can be replicated hundreds of millions of times using standard equipment meant for the mass production of relief holograms.
A method is proposed to compute and synthesize a microrelief to produce a new nano-optical element for forming 3D images with full parallax at the zero order of diffraction. The synthesis of nano-optical elements requires the use of multilevel structures. A method is developed for the first time to compute the phase function of such nano-optical elements. Optical security elements that produce the new security feature are synthesized using electron-beam technology. The accuracy of microrelief formation is 10 nm in terms of depth. A sample optical security element is manufactured, which when illuminated by white light, forms a 3D image at the zero order of diffraction. Photos and video of the new 3D visual effect exhibited by real optical elements are presented. The optical elements developed can be replicated using standard equipment employed for manufacturing security holograms. The new optical security feature is easy to control visually, safely protected against counterfeiting, and designed to protect banknotes, documents, ID cards, etc.
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