Elsevier Molina, S.; Salvador Rubio, FJ.; Carreres Talens, M.; Jaramillo, D. (2014). A computational investigation on the influence of the use of elliptical orifices on the inner nozzle flow and cavitation development in diesel injector nozzles. Energy Conversion and Management. 79:114-127. doi:10.1016/j.enconman.2013.12.015. THE INFLUENCE OF THE USE OF ELLIPTICAL ORIFICES ON THE INNER NOZZLE FLOW AND CAVITATION DEVELOPMENT IN DIESEL INJECTOR
A COMPUTATIONAL INVESTIGATION ON
COMPARISON OF MICROSAC AND VCO DIESEL INJECTOR NOZZLES IN TERMS
ABSTRACT
23A computational study focused on the inner nozzle flow and cavitation phenomena has been 24 reported in this paper in order to investigate the two most common types of diesel injector nozzles 25 at the present: microsac and valve covered orifice (VCO). The geometrical differences among both 26 types of nozzles are mainly located at the needle seat, upstream of the discharge orifices. In the 27 case of microsac nozzles there is a small volume upstream of the discharge orifices which is not 28 present in VCO nozzles. Due to these geometrical differences among both type of nozzles,
45One of the main conclusions of this study is the higher influence of the needle on the mass flow, 46 momentum and injection velocity results for the VCO nozzle as compared to the microsac one.
ElsevierSalvador Rubio, FJ.; Carreres Talens, M.; Jaramillo Císcar, D.; Martínez López, J. (2015). Analysis of the combined effect of hydrogrinding process and inclination angle on hydraulic performance of diesel injection nozzles. Energy Conversion and Management. 105:1352-1365. doi:10.1016/j.enconman.2015.
ANALYSIS OF THE COMBINED EFFECT OF HYDROGRIDING PROCESS AND
ABSTRACTA computational study to investigate the influence of the orifices inclination and the rounding radius at the orifice inlet (consequence of the hydro-erosive grinding process applied after the orifices machining) over the internal nozzle flow is performed in this paper. The study starts with the analysis of experimental results where the mass flow and momentum flux of two nozzles with very different values of these two variables are compared. This analysis shows relatively small differences in terms of mass flow and momentum flux, since the higher losses associated to the higher deflection of the streamlines with a higher inclination of the orifices are counteracted by the higher rounding radius, which favors the flow entrance to the orifice.To explain this experimental outcome, an extensive computational study involving nine geometries that combine different inclination angles and rounding radius is conducted, in order to quantify the influence of both parameters on the flow separately, as well as to assess the potential of their combination. These geometries are compared in terms of discharge coefficient, critical cavitation conditions and effective injection velocity, among others. Results show differences up to 15% in terms of mass flow rate and 8% for the effective injection velocity among the two extreme cases (lowest inclination and highest hydro-erosion level versus the nozzle with the highest inclination and lowest hydro-erosion level). Given the importance of these phenomena on the subsequent mixing and combustion processes, the results hereby presented are of interest for Diesel engines injectors and combustion chambers designers.
Atomization involves complex physical processes and gas-liquid interaction. Primary atomization on diesel spray is not well understood due to the difficulties to perform experimental measurements in the near nozzle field. Hence computational fluid dynamics (CFD) has been used as a key element to understand and improve diesel spray.A recent new code for incompressible multiphase flow with adaptive octree mesh refinement has been used to perform simulations of atomization at low injection pressure conditions. The multiphase flow strategy to manage different flows is the volume of fluid (VOF) method. The adaptive mesh allows to locally refine the mesh at each time step where a better resolution is needed to capture important gradients instead of using a static mesh with a fixed and high number of cells which, in turns, would lead to an unaffordable computational cost. Even with this approach, the cell number is very high to achieve a Direct Numerical Simulation (DNS) at reasonable computational cost. To reduce the computational cost, an idea has been explored, the possibility of setting a maximum number of cells of the domain. Following this idea, the code has been tested with different configurations to understand their effects on numerical stability, the change in different spray parameters and the benefits achieved in terms of execution time. The outcomes have been validated against a theoretical model.
Diesel fuel injection systems are being used at higher injection pressure conditions over time because of more stringent emissions requirements. Thus, the importance to properly take into account the fluid compressibility on injection CFD simulations is also increasing. In this paper, an investigation of the compressibility effects in nozzle flow simulations has been carried out for injection pressures up to 250 MPa. To do so, the fluid properties (including density, viscosity and speed of sound) have been measured in a wide range of boundary conditions. These measurements have allowed to obtain correlations for the fluid properties as a function of pressure and temperature. Then, these equations have been incorporated to a CFD solver to take into account the variation of the fluid properties with the pressure changes along the computational domain. The results from
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