Polyurethane elastomers (PUR) based on polypropylene glycol and 4,4 0-diphenylmethane diisocyanate were prepared with various monoethylene glycol (mEG) contents. The aim of this study is to find a reliable polymer matrix for composites of improved thermal conductivity and testing fully in order to collect knowledge about its structure. Thermal conductivity was improved from 0.255 to 0.329 W m-1 K-1 when increasing chain extender content. This attributed to a high appearance crystalline ordering level when adding high mEG content. Differential scanning calorimetry revealed a low transition temperature of soft segment at the same temperature around-64°C, due to constant polyol content. The enthalpy of melting increases with increasing mEG content. This is due to the increasing crystalline phase and hard segment phase separation within the PUR structure. Dynamic mechanical analysis results show the glass transition temperature of soft segment in the same temperature range between-57 and-52°C and intensity peak of tand tends to decrease when mEG content was increased. On the other hand, the glass transition temperature of hard segment tends to increase from 10 to 93°C and has high intensity peak of tand with increasing mEG content. Increasing the chain extender content can be enhancing the hard segment length in PUR structure and affecting both soft segment motion and hard segment motion. Increasing hard segment length might be obstructing soft segment motion and influence hard segment motion which is hard to move at low temperatures. Phase separation of soft and hard segment clearly observed using the DMA technique.

The effect of monoethylene glycol (mEG) acting as chain extender in polypropylene glycol (PPG-4000) and 4,4ʹ-diphenylmethane diisocyanate (MDI) reaction was investigated. Polyurethane elastomers (PUR) were changed from flexible to rigid materials by varying the mEG content. Results show that Shore A and D hardness values trend to increase with increasing mEG content. It appears that increasing the chain extender content increases the hard segment content in the polyurethane structure. Moreover, increasing the mEG content increases Young’s modulus and the tensile strength of PUR, while elongation at break decreases. The chemical structure of the hard segment of PUR was characterized by Infrared (IR) spectroscopy. IR spectra exhibited the bands typical for PUR consisting of –NH, CH2– and C=O groups. The spectra reveal a few interactions between the polymeric chains that appear to be responsible for the shift of transmittance peak and decrease of some peak intensity. This may be due to the hard segment aggregating more to form domains in the PUR when mEG content was increased.

Silicon carbide (SiC) powder was added to a polyurethane elastomer (PUR) to produce the composites. PUR was synthesized by mixing polyether polyol (PETP, Mw = 6000 g/mol) and 4,4′diphenylmethane diisocyanate. The stress-strain curves were carried out to estimate the effect of SiC on rubber elastic behaviour of PUR composites. As SiC content increases, the rubber elasticity region is noticeably decreased which can clearly be seen in the stress-strain curve, this could be attributed to the distribution of the SiC particles in the PUR matrix which prevents the cross-linking chain mobility of PUR and therefore affects the deformation while stretching. Furthermore, the decrease in the elongation at break is also co-related to the SiC content which hindrance the molecular mobility of the PUR chain. Shore A and D hardness increase by increasing SiC content up to 88 Shore A and 37 Shore D at 30 wt.% SiC. This is mainly due to the addition of SiC particles which act as active fillers in PUR matrix. The tensile strength and Young’s modulus are slightly increased when SiC content was increased. These observations support that Sick particles act as reinforcement which is active fillers and affect the stiffness in the elastic deformation of PUR.