In this paper, a rear-wheel-driven series hybrid electric vehicle which has a mechanically operated friction brake system is studied. A new cooperative control of regenerative braking and friction braking called 'combined braking' is proposed for this vehicle configuration. A mechanism to adjust the proportions of regenerative braking and friction braking was proposed in this paper. Further, the braking force distribution between the front wheels and the rear wheels was analysed to ensure stable braking. The brake system characteristics were considered to ensure that the driver's feel remains the same in the new proposed combined braking strategy. The simulation results under urban driving and across the Modified Indian Driving Cycle and vehicle road testing results show that the proposed combined braking can regenerate more than twice the braking energy of conventional parallel braking. Also, with combined braking, the braking force distribution between the front wheels and the rear wheels is closer to the ideal braking force distribution curve, which is desirable to ensure stable braking.
In electric and hybrid vehicles, regenerative braking is applied only at the driven wheels by the electric drive, whereas the non-driven wheels are not subjected to brake force during the pure regenerative braking mode. The application of pure regenerative brake may affect the vehicle’s lateral stability during a turn. The impact could be more severe when the pure regenerative brake is applied at the turn on the rear wheels (for a rear wheel drive vehicle) over a low friction road surface. As part of a solution to reduce this impact, a brake force sharing (BFS) strategy between regenerative and friction brake has been proposed in this paper, which improves the brake force distribution between front and rear wheels to ensure a stable turn. The vehicle model and the BFS strategy were developed, and the IPG Car Maker® software was used to evaluate the effectiveness of the proposed strategy. The simulation results on BFS strategy have been corroborated using experimental data collected from a test vehicle. Further, a closed loop control structure was developed for implementing the proposed BFS strategy in electric and hybrid vehicles.
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