Exploiting the emulsification properties of low cost, environmentally safe Gum Arabic we demonstrate a high yield process to produce a few layer graphene with a low defect ratio, maintaining the pristine graphite structure. In addition, we demonstrate the need for and efficacy of an acid hydrolysis treatment to remove the polymer residues to produce 100% pure graphene. The scalable process gives yield of up to 5 wt% graphene based on 10 g starting graphite. The graphene product is compared with reduced graphene oxide produced through Hummer's method using UV-visible spectroscopy, SEM, TEM, and Raman spectroscopy. The two graphene materials show significant difference in these characterizations. Further, the film fabricated from this graphene exhibits 20 times higher electrical conductivity than that of the reduced graphene oxide. Sonication processing of graphite with environmentally approved biopolymers such as Gum Arabic opens up a scalable avenue for production of cheap graphene.
Results of experimental and modeling studies of the peroxide promoted degradation of polypropylene (PP) are presented. Experiments were carried out, in glass ampoules and in a plasticating extruder. The initiator, 2.5‐dimethyl‐2,5‐bis(tert‐butylperoxy)hexane was used as a radical generator. The extruder used had a 38 mm diameter and 24:1 L/D single‐screw. In these experiments, the effect of peroxide concentration and screw speed on the molecular weight distribution (MWD) of the polypropylene resin was studied. Samples collected from the experimental runs were analyzed for melt flow index (MFI), flow curve, extrudate swell, and MWD. The measured data are presented and correlations among various parameters are considered. Generally, it can be concluded that controlled‐rheology (CR) resins with lower molecular weight, narrower MWD, and reduced viscosity and elasticity, can be produced, A kinetic model for the peroxide Initiated degradation of PP is proposed. Simulations based on this model are compared with experimental data for the production of CR resins. The experimental data were obtained from three sources: (i) industry, (ii) literature, and (iii) present experimental work. The comparison was done in terms of average molecular weights of the resin. Agreement between model predictions and experimental results is quite satisfactory suggesting that this model should find use in commercial practice.
This paper presents a technology to determine the melt viscosity of a =/supercritio-d CO, solution using a linear capillary tube die mounted on a foaming extruder. CO, was injected into the extrusion barrel and the content of CO, was varied in the range of 0 to 4 wt% using a positive displacement pump. Single-phase PS/CO, solutions were formed using a microcellular extrusion system and phase separation was prevented by maintaining a high pressure in the capillary tube die. By measuring the pressure drop through the die, the viscosity of PS/CO, solutions was determined. The experimental results indicate that the PS/CO, solution viscosity is a sensitive function of shear rate, temperature, pressure, and CO, content. A theoretical model based on the generalized Cross-Carreau model was proposed to describe the shear-thinning behavior of PS/CO, solutions at various shear rates. The zeroshear viscosity was modeled using a generalized Arrhenius equation to accommodate the effects of temperature, pressure, and CO, content. Finally, the solubility of CO, has been estimated by monitoring the pressure drop and the absolute pressure in the capillary die.
SYNOPSISTo explore the possibility of producing branched polypropylene (PP) by a reactive extrusion (REX) process, isotactic PP was reacted with a polyfunctional monomer, pentaerythritol triacrylate (PETA), in the presence of 2,5-dimethyl-2,5(t-butylperoxy) hexane peroxide (Lupersol 101). Experiments were carried out in an intermeshing, corotating twin-screw extruder at 200°C using three concentrations of peroxide (200, 600, and 1000 ppm) and four concentrations of PETA (0.64, 1.8, 2.8, and 5.0%, by weight). Shear viscosity and MFI of the whole polymers was found to increase with PETA concentration and decrease with increasing the peroxide concentration at a given PETA concentration. The macrogel amount in the materials produced was determined in refluxing xylene using Soxhlet extraction and at PETA concentrations higher than 1.8 wt % the macrogel content increased with increasing peroxide concentration. No macrogel was detected at low PETA concentrations (~0 . 6 4 % ) a t all three peroxide levels, suggesting that low concentrations of PETA and peroxide should be used in order to minimize the formation of macrogels. The xylene soluble portions (sols) of the modified materials were characterized by FTIR and DSC. Generally, the relative intensities A1740/A841 in the FTIR spectra increased with increasing PETA incorporated into PP. Two melting peaks ( T m l and Tm2) were observed in the DSC traces of some of the sols, and the crystallization temperatures (T,) were higher than those of the virgin and degraded polypropylenes. The DSC behavior of the sols suggests that the modified PPs contain branched and/or lightly crosslinked chain structures. 0
This document is the Accepted Manuscript version of a Published Work that appeared in final form in The Journal of Physical Chemistry B, copyright 2007 © American Chemical Society after peer review and technical editing by the publisher. To access the final edited and published work see DOI: 10.1021/jp065851tThe surface tension of polymers in a supercritical fluid is one of the most important physicochemical parameters in many engineering processes, such as microcellular foaming where the surface tension between a polymer melt and a fluid is a principal factor in determining cell nucleation and growth. This paper presents experimental results of the surface tension of polystyrene in supercritical carbon dioxide, together with theoretical calculations for a corresponding system. The surface tension is determined by Axisymmetric Drop Shape AnalysisProfile (ADSA-P), where a high pressure and temperature cell is designed and constructed to facilitate the formation of a pendant drop of polystyrene melt. Self-consistent field theory (SCFT) calculations are applied to simulate the surface tension of a corresponding system, and good qualitative agreement with experiment is obtained. The physical mechanisms for three main experimental trends are explained using SCFT, and none of the explanations quantitatively depend on the configurational entropy of the polymer constituents. These calculations therefore rationalize the use of simple liquid models for the quantitative prediction of surface tensions of polymers. As pressure and temperature increase, the surface tension of polystyrene decreases. A linear relationship is found between surface tension and temperature, and between surface tension and pressure; the slope of surface tension change with temperature is dependent on pressure.
During the last 30 years the plastics industry has experienced enormous rates of growth. Due to an increasing demand for high performance plastic materials, the use of extruders as continuous flow reactors for polymers has attracted considerable attention in polymerization and polymer mod@caiion applications. This paper is an attempt to present a survey of recent literature on the reactive extrusion of polymers. Experimental and modeling studies for various polymer systems are reviewed and some rheobgkai, modeling, and design aspects of reactive extrusion systems are addressed.
The effect of molecular weight distribution on the rheological and mechanical properties of a series of polypropylenes is evaluated. The polypropylenes tested were produced by controlled chemical degradation in a single-screw plasticating extruder. Measured properties include shear, extensional and intrinsic viscosity, melt flow index, extrudate swell, melting and crystallization temperatures, impact strength, flexural modulus, and tensile stress.
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