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Condition monitoring of industrial robots has the potential to decrease downtimes in highly automated production systems. In this context, we propose a new method to evaluate health indicators for this application and suggest a new health indicator (HI) based on vibration data measurements, Short-time Fourier transform and Z-scores. By executing the method, we find that the proposed health indicator can detect varying faults better, has lower temperature sensitivity and works better in instationary velocity regimes compared to several state-of-the-art HIs. A discussion of the validity of the results concludes our contribution.

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Conditions monitoring of industrial robot gears has the potential to increase the productivity of highly automated production systems. The huge amount of health indicators needed to monitor multiple gears of multiple robots requires an automated system for anomaly and trend detection. In this publication, such a system is presented and suitable anomaly detection and trend detection methods for the system are selected based on synthetic and real world industrial application data. A statistical test, namely the Cox-Stuart test, appears to be the most suitable approach for trend detection and the local outlier factor algorithm or the long short-term neural network performs best for anomaly detection in the application of industrial robot gear condition monitoring in the presented experiments.

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Condition monitoring of industrial robots has the potential to decrease downtimes in highly automated production systems. We suggest a new health indicator based on vibration data measurements and compare its performance with state-of-the-art health indicators regarding different criteria. This evaluation is based on different data sets from robot test rigs. We find that the proposed health indicator can detect different faults, has low temperature sensitivity and works in instationary velocity regimes. A discussion of the validity of the results rounds up our contribution.

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