Increasing resource consumption and a growing amount of textile waste increase the importance of a circular economy and recycling in the fashion and apparel industry. Environmentally friendly bio-based composites made from cellulosic fibres obtained from textile waste, and polymers based on renewable raw materials present a possible solution. In this study, the development of textile semi-finished products based on medium-to-long cotton and flax fibres obtained from textile waste in combination with a bio-based thermoplastic matrix for lightweight applications is investigated. For the production of natural fibre-polylactide hybrid yarns, fibre slivers with improved fibre orientation and blending are produced. Subsequently, quasi-unidirectional woven fabrics are produced and consolidated into bio-based composites. Textile and mechanical properties of hybrid yarns as well as bio-composites are analysed with regard to the influence of fibre length, fibre distribution in the yarn, yarn structure and fibre volume content. The results show that the production of bio-based semi-finished products can be a potential way for upcycling textile waste.
The present experimental work analyses the potential of lignin as a matrix for materials made from renewable resources for composite components and the production of hybrid semi-finished products by coating a flax fibre yarn. Natural fibres, due to their low density, in combination with lignin can be a new renewable source for lightweight products. For this purpose, the extrusion process was adapted to lignin as a matrix material for bio-based composites and coating of natural fibre yarns. A commercial flax yarn is the basis for the lignin coating by extrusion. Subsequently, the coated flax yarn was characterised with regard to selected yarn properties. In order to produce composite plates, the lignin-coated flax yarn was used as warp yarn in a bidirectional fabric due to its insufficient flexibility transversely to the yarn axis. The commercial flax yarn was used as weft yarn to increase the fibre volume content. The tensile and flexural properties of the bio-based composite material were determined. There was a significant difference in the mechanical properties between the warp and weft directions. The results show that lignin can be used as matrix material for bio-based natural fibre composites and the coating of natural fibre yarns is an alternative to spun hybrid yarns.
Modified wood fibre reinforced polypropylene composites at a wood fibre content of 50 wt. % are prepared using different types of wood fibres (beech wood refiner fibre, mercerised beech wood refiner fibre, mercerised and bleached beech wood refiner fibre as well as beech wood chips, mercerised beech wood chips, mercerised and bleached beech wood chips) to improve the impact resistance of the final composite. Additionally a beech wood refiner fibre-PP composite as well as a beech wood chip-PP composite are mixed with regenerated cellulosic fibres (5 wt. % and 10 wt. %) to further enhance the impact resistance. To increase the interfacial adhesion with the matrix and to improve the dispersion of particles two different coupling agents with contents from 2 wt. % to 8 wt. % are tested with two wood plastic composites (WPC). One is made of beech wood refiner fibres and the other one is produced from beech wood chips.The present study investigated Charpy impact property of wood fibres reinforced polypropylene as a function of fibre modification, content of regenerated cellulosic fibres and coupling agent.From the results it is observed that beech wood refiner fibre-PP composites show better Charpy impact properties than beech wood chips-PP composites. Charpy impact resistance is improved by mixing regenerated cellulose fibres (RCF) and RCF-PP-granule with beech wood refiner fibres and chips. The maximum increase in impact resistance is two times for refiner fibres and 10 % RCF-PP-granule respectively three and a half times for chips and 10 % RCF-PP-granule. By adding coupling agent Charpy impact resistance is nearly doubled for all wood fibre-PP composites.
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