Cemented carbide YG30 and steel 1045 were welded with various Ni-Fe-C filling alloys via the Cemented carbide YG30 and steel 1045 were welded with various Ni-Fe-C filling alloys via the tungsten-inert-gas (TIG) arc welding. η phase formation at the welding joints was investigated via scanning electronic microscope (SEM), transmission electronic microscope (TEM) coupled with selected diffraction, and electron probe microanalysis methods. η phases in three different morphologies were identified and they appeared to form in different mechanisms. The η phase formed at the heat-affected zone (HAZ) exhibited a similar size to that of WC particles and its formation was mainly attributed to the inter diffusion among W, C and Fe, Co, Ni in solid-state γ phase. The large-size η phase near the interface between YG30 and weld bead was due to the coarsening of tiny η grains in the liquid weld bead. The small-size η phase was formed via precipitation from the γ phase during cooling. The η phase formation could be controlled by optimization of C and/or Ni concentration in the filling alloys.
The effect of the strain rate on the surface nanocrystallization of titanium is investigated both theoretically and experimentally in this paper. The strain rate variation and stress distribution from surface to the interior of titanium during shot peening are estimated firstly using finite element method. Then shot peening experiment is carried out on a commercially pure titanium (CP-Ti) plate, and the obtained surface microstructures is characterized by transmission electron microscopy (TEM). Combining theoretical simulations and experimental observations, the effect of strain rate on the strain accommodation mechanism and plastic deformation mode are discussed. It is concluded that the strain rate and stress achieve the highest at the top surface layer of CP-Ti, and the strain rate decrease dramatically from the surface to the interior. The strain rate at the top surface layer is up to 104 s-1, which leads to superplastic deformation of Ti. There is no mechanical twin in the surface layer, instead, deformation lamella and adiabatic shear bands are the dominating microstructures. By means of rotation recrystallization, those deformation bands evolve to nanocrystallines.
Commercially pure Titanium (CP-Ti) TIG weld joint was treated by means of high energy shot peening (HESP) using a shot peening equipment commonly used in industry. The nanostructured surface layer was characterized by XRD, TEM, SEM and Microhardometer. The results showed that surface nanocrystallization of CP-Ti TIG weld joint were realized by high energy shot peening treatment. The finest grain size in the top surface layer is about 40nm. The hardness of the surface layer is enhanced significantly after shot peening compared with that of the as-welded joint, which resulted in a remarkable surface hardening effect. Surface welded defects such as air pores are eliminated successfully so that relative uniform surface layer was obtained.
In order to synthesize WC-Co nanopowders through an integrated mechanical and thermal activation process, WO3-Co2O3-C nanopowders need to be obtained first. It is critical how to obtain the WO3-Co2O3-C nanopowders efficiently. The effect of processing parameters on the grain size during high-energy-milling of WO3-Co2O3-C mixed powders was studied via X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results show that the grain size of reactants can be effectively decreased with increasing the milling time, rotation speed, and charge ratio. After a certain time milling, both WO3 and C powders achieve nano-level in grain size and mixed homogeneously. The appropriate milling parameters for fabricating nanosized WO3+C+Co2O3 powders are suggested to be 4 to 8 hours of milling time, 400 RPM of rotation speed, and 40:1 to 60:1 of charge ratio.
The cemented carbide YG30 and steel 1045 were welded with Co-Fe-C filling alloys with different carbon contents by the tungsten-inert-gas (TIG) arc welding. η phase formation at the welding joints was investigated through scanning electronic microscopy (SEM). The results show that the average composition of η phase is W-25, Fe-22, Co-19, C-24 (mass, %), which is a kind of carbide enriched by Fe, W,and Co. The amount of η phase formed near the interface of YG30 and weld bead is related to the C content in the filling alloy. Namely the amount of η phase decreases with the increasing of the C content in the filling metal. When the C content reaches to 0.8 wt%, no η phase forms. The reason of which is that the added C reduces and/or restrains the resolving of the WC that locates at the interface, so that inhibit the W and C to form η phase with Fe and Co. The existence of large-size η phase near the interface is mainly attributed to the aggregation of small size η phase with the unsolved WC due to the stir of liquid metal, and then growing up.
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