Livestock production systems generate nuisance odor and gaseous emissions affecting local communities and regional air quality. There are also concerns about the occupational health and safety of farmworkers. Proven mitigation technologies that are consistent with the socio-economic challenges of animal farming are needed. We have been scaling up the photocatalytic treatment of emissions from lab-scale, aiming at farm-scale readiness. In this paper, we present the design, testing, and commissioning of a mobile laboratory for on-farm research and demonstration of performance in simulated farm conditions before testing to the farm. The mobile lab is capable of treating up to 1.2 m3/s of air with titanium dioxide, TiO2-based photocatalysis, and adjustable UV-A dose based on LED lamps. We summarize the main technical requirements, constraints, approach, and performance metrics for a mobile laboratory, such as the effectiveness (measured as the percent reduction) and cost of photocatalytic treatment of air. The commissioning of all systems with standard gases resulted in ~9% and 34% reduction of ammonia (NH3) and butan-1-ol, respectively. We demonstrated the percent reduction of standard gases increased with increased light intensity and treatment time. These results show that the mobile laboratory was ready for on-farm deployment and evaluating the effectiveness of UV treatment.
Arsenic (As) is toxic to human and is often found in drinking water in India and Bangladesh, due to the natural abundance of arsenides ores. Different removal procedures such as precipitation, sorption, ion exchange and membrane separation have been employed for removal of As from contaminated drinking water (CDW), however, there is a critical need for low-cost economically viable biochar modification methods which can enhance As sorption. Here we studied the effectiveness of zero-valent iron (ZVI)-biochar complexes produced by high temperature pyrolysis of biomass and magnetite for removing As from CDW. Batch equilibration and column leaching studies show that ZVI-biochar complexes are effective for removing As from CDW for the studied pH range (pH ∼7-7.5) and in the presence of competing ions. XPS As 3d analysis of ZVI-biochar complexes exposed to As in the batch and column studies show primarily As, indicating simultaneous oxidation of Fe° to Fe and reduction of As to As. SEM-EDS and XRD analyses show isomorphous substitution of As for Fe in neo-formed α/γ-FeOOH on biochar surfaces, which is attribute to co-precipitation. This study also demonstrates the efficacy of pyrolyzing biomass with low-cost iron ores at 900 °C to rapidly produce ZVI-biochar complexes, which have potential to be used for treatment of As CDW.
Gaseous emissions, a side effect of livestock and poultry production, need to be mitigated to improve sustainability. Emissions of ammonia (NH3), hydrogen sulfide (H2S), greenhouse gases (GHGs), and odorous volatile organic compounds (VOCs) have a detrimental effect on the environment, climate, and quality of life in rural communities. We are building on previous research to bring advanced oxidation technologies from the lab to the farm. To date, we have shown that ultraviolet A (UV-A) has the potential to mitigate selected odorous gases and GHGs in the context of swine production. Much less research on emissions mitigation has been conducted in the context of poultry production. Thus, the study objective was to investigate whether the UV-A can mitigate NH3, H2S, GHGs, and O3 in the simulated poultry barn environment. The effects of several variables were tested: the presence of photocatalyst, relative humidity, treatment time, and dust accumulation under two different light intensities (facilitated with fluorescent and light-emitting diode, LED, lamps). The results provide evidence that photocatalysis with TiO2 coating and UV-A light can reduce gas concentrations of NH3, CO2, N2O, and O3, without a significant effect on H2S and CH4. The particular % reduction depends on the presence of photocatalysts, relative humidity (RH), light type (intensity), treatment time, and dust accumulation on the photocatalyst surface. In the case of NH3, the reduction varied from 2.6–18.7% and was affected by RH and light intensity. The % reduction of NH3 was the highest at 12% RH and increased with treatment time and light intensity. The % reduction of NH3 decreased with the accumulation of poultry dust. The % reduction for H2S had no statistical difference under any experimental conditions. The proposed treatment of NH3 and H2S was evaluated for a potential impact on important ambient air quality parameters, the possibility of simultaneously mitigating or generating GHGs. There was no statistically significant change in CH4 concentrations under any experimental conditions. CO2 was reduced at 3.8%–4.4%. N2O and O3 concentrations were reduced by both direct photolysis and photocatalysis, with the latter having greater % reductions. As much as 6.9–12.2% of the statistically-significant mitigation of N2O was observed. The % reduction for O3 ranged from 12.4–48.4%. The results warrant scaling up to a pilot-scale where the technology could be evaluated with economic analyses.
Poultry farmers are producing eggs, meat, and feathers with increased efficiency and lower carbon footprint. Technologies to address concerns about the indoor air quality inside barns and the gaseous emissions from farms to the atmosphere continue to be among industry priorities. We have been developing and scaling up a UV air treatment that has the potential to reduce odor and other gases on the farm scale. In our recent laboratory-scale study, the use of UV-A (a less toxic ultraviolet light, a.k.a. "black light") and a special TiO 2-based photocatalyst reduced concentrations of several important air pollutants (NH 3 , CO 2 , N 2 O, O 3) without impact on H 2 S and CH 4. Therefore, the objectives of this research were to (1) scale up the UV treatment to pilot scale, (2) evaluate the mitigation of odor and odorous volatile organic compounds (VOCs), and (3) complete preliminary economic analyses. A pilot-scale experiment was conducted under commercial poultry barn conditions to evaluate photocatalyst coatings on surfaces subjected to UV light under field conditions. In this study, the reactor was constructed to support interchangeable wall panels and installed on a poultry farm. The effects of a photocatalyst's presence (photocatalysis and photolysis), UV intensity (LED and fluorescent), and treatment time were studied in the pilot-scale experiments inside a poultry barn. The results of the pilot-scale experiments were consistent with the laboratory-scale one: the percent reduction under photocatalysis was generally higher than photolysis. In addition, the percent reduction of target gases at a high light intensity and long treatment time was higher. The percent reduction of NH 3 was 5-9%. There was no impact on H 2 S, CH 4 , and CO 2 under any experimental conditions. N 2 O and O 3 concentrations were reduced at 6-12% and 87-100% by both photolysis and photocatalysis. In addition, concentrations of several VOCs responsible for livestock odor were reduced from 26 to 62% and increased with treatment time and light intensity. The odor was reduced by 18%. Photolysis treatment reduced concentrations of N 2 O, VOCs, and O 3 , only. The initial economic analysis has shown that LEDs are more efficient than fluorescent lights. Further scale-up and research at farm scale are warranted.
Biochar application to the soil can improve soil quality and nutrient leaching loss from swine manure adapted soils. Our working hypothesis was that the biochar-incubated with manure could be a better soil amendment than conventional manure application. The manure-biochar application to the soil would decrease nutrient leaching from manure and increase plant-available nutrients. The study objectives were to 1) assess the physicochemical properties of the manure-biochar mixture after lab incubation and 2) evaluate the impact of biochar-treated swine manure on soil total C, N, and other major and minor nutrients in comparison to conventional manure application to soil. Three biochars 1) neutral pH red-oak (RO), 2) highly alkaline autothermal corn (Zea mays) stover (HAP), and 3) mild acidic Fe-treated autothermal corn stover (HAPE) were incubated with swine manure for a month. The biochar-manure mixture was applied in triplicate to soil columns with an application rate determined by the P2O5-P content in manure or manure-biochar mixtures after the incubation. The ammonium (NH4+), nitrate (NO3‒), and reactive P concentrations in soil column leachates were recorded for eight leaching events. Soil properties and plant-available nutrients were compared between treatments and control manure and soil. Manure-(HAP&HAPE) biochar treatments significantly increased soil organic matter (OM), and all biochar-manure mixture increased (numerically) soil total C, N, and improved soil bulk density. Concentrations of NH4+ and NO3‒ significantly increased in MHAPE column leachates during this 4-week study and the KCl-extractable NH4+ and NO3‒ in the soil at the end of the experiment. A significant reduction in soil Mehlich3 Cu was also observed for the manure-HAPE mixture compared with the manure control. The manure-red oak biochar significantly increased the soil Mn availability than other manure-biochar treatments or manure control. Overall, the manure-biochar incubation enabled biochar to stabilize the C and several nutrients from manure. The subsequent manure-biochar mixture application to soil improved soil quality and plant nutrient availability compared to conventional manure application. This proof-of-the-concept study suggests that biochars could be used to solve both environmental and agronomic challenges and further improve the sustainability of animal and crop production agriculture.
The capacity of biochars to adsorb ionic contaminants is strongly influenced by biochar surface chemistry. We studied the effects of biomass feedstock type, pyrolysis temperature, reaction media pH, and AlCl pre-pyrolysis feedstock treatments on biochar anion exchange capacity (AEC), cation exchange capacity (CEC), point of zero net charge (PZNC), and point of zero salt effect (PZSE). We used the relationship between PZNC and PZSE to probe biochar surfaces for the presence of unstable (hydrolyzable) surface charge functional groups. The results indicate that biochars produced at ≤500°C have high CECs and low AEC, PZSE, and PZNC values due to the dominance of negative surface charge arising from carboxylate and phenolate functional groups. Biochars produced at ≥700°C have low CEC and high AEC, PZSE, and PZNC values, consistent with a dominance of positive surface charge arising from nonhydrolyzable bridging oxonium (oxygen heterocycles) groups. However, biochars produced at moderate temperatures (500-700°C) have high PZSE and low PZNC values, indicating the presence of nonbridging oxonium groups, which are rapidly degraded under alkaline conditions by OH attack on the oxonium α-C. Biochars treated with AlCl have high AEC, PZSE, and PZNC values due to variably charged aluminol groups on biochar surfaces. The results provide support for the presence of both hydrolyzable and nonhydrolyzable oxonium groups on biochar surfaces. They also demonstrate that biochars produced at high pyrolysis temperatures (>700°C) or those receiving pre-pyrolysis treatments with AlCl are optimized for anionic contaminant adsorption, whereas biochars produced at low pyrolysis temperatures (400°C) are optimized for cationic contaminant adsorption.
The use of swine manure as a source of plant nutrients is one alternative to synthetic fertilizers. However, conventional manure application with >90% water and a low C:N ratio results in soil C loss to the atmosphere. Our hypothesis was to use biochar as a manure nutrient stabilizer that would slowly release nutrients to plants upon biochar-swine manure mixture application to soil. The objectives were to evaluate the impact of biochar-treated swine manure on soil total C, N, and plant-available macro- and micronutrients in greenhouse-cultivated corn (Zea mays L.) and soybean (Glycine max (L.) Merr.). Neutral pH red oak (RO), highly alkaline autothermal corn stover (HAP), and mild acidic Fe-treated autothermal corn stover (HAPE) biomass were pyrolyzed to prepare biochars. Each biochar was surface-applied to swine manure at a 1:4 (biochar wt/manure wt) ratio to generate mixtures of manure and respective biochars (MRO, MHAP, and MHAPE). Conventional manure (M) control and manure-biochar mixtures were then applied to the soil at a recommended rate. Corn and soybean were grown under these controls and treatments (S, M, MRO, MHAP, and MHAPE) to evaluate the manure-biochar impact on soil quality, plant biomass yield, and nutrient uptake. Soil organic matter significantly (<0.05) increased in all manure-biochar treatments; however, no change in soil pH or total N was observed under any treatment. No difference in soil ammonium between treatments was identified. There was a significant decrease in soil Mehlich3 (M3) P and KCl extractable soil NO3− for all manure-biochar treatments compared to the conventional M. However, the plant biomass nutrient concentrations were not significantly different from control manure. Moreover, an increasing trend of plant total N and decreasing trend of P in the plant under all biochar-manure treatments than the controls were noted. This observation suggests that the presence of biochar is capable of influencing the soil N and P in such a way as not to lose those nutrients at the early growth stages of the plant. In general, no statistical difference in corn or soybean biomass yield and plant nutrient uptake for N, P, and K was observed. Interestingly, manure-biochar application to soil significantly diluted the M3 extractable soil Cu and Zn concentrations. The results attribute that manure-biochar has the potential to be a better soil amendment than conventional manure application to the soil.
Studies have shown that biochar has the potential to remove organic and inorganic contaminants from wastewater. pH is known to have a crucial role in the transformation of pollutants. In this research, we explore the feasibility of using biochars properties to control the pH near the water-air interface, so the gaseous emissions from water (or wastewater) could be mitigated. This study aimed to test the effects of a thin layer biochar addition on the spatial and temporal variation of water pH. Two types of biochar and water were tested. Highly alkaline porous (HAP; pH 9.2) biochars made of corn stover and red oak (RO; pH 7.5) were applied surficially to tap (pH 9.5) and deionized water (DI) (pH 5.4). The spatial pH of solutions was measured every 1 mm of depth on days 0, 2, and 4 after biochar application. The results showed that HAP biochar increased the pH of both tap and DI water, while RO decreased tap water pH and increased DI water pH. On day 0, there was no effect on tap water pH, while a pH change in DI water was observed due to its lower buffer capacity. In addition, the pH (temporal) migration from topically applied biochar into an aqueous solution was visualized using a colorimetric pH indicator and corn starch to increase viscosity (to prevent biochars from sinking). The results prove that the surficial application of biochar to water was able to change both the pH near the water-air interface and the pH of the solution with time. The pH change was dependent on the biochar pH and water buffer capacity. These results warrant further research into the floatability of biochars and into designing biochars with specific pH, which could be a factor influencing gaseous emissions from liquids that are sensitive to pH.
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