In the current work, to identify the bending mode harmonics, 30 microns thin magnetoelastic ribbons made of metallic glass are embedded inside 6 mm thick PLA plastic cantilever beams made by 3-D printing. This is possible because the ribbons are of magnetoelastic nature and thus change their mechanical state inducing a corresponding change in their magnetic state. The ribbons are placed at four different depths, starting with zero depth at the beam’s external surface all the way inside to the beam’s mid-plane. This technique is capable of detecting seven harmonics, and remarkably, these frequencies remain the same within a marginal error of 1% for all the depths. The amplitude of the modes drops with the increase in depth but is still strong enough, except at the midplane, to be used as a sensing signal. The harmonics spectrum is the unique signature of the structure’s state; this is a proof of concept that in a contactless fashion, the embedded ribbons provide useful information about the mechanical health of a structure.

This study investigated the innovative use of magnetoelastic sensors to detect the formation of single cracks in cement beams under bending vibrations. The detection method involved monitoring changes in the bending mode spectrum when a crack was introduced. The sensors, functioning as strain sensors, were placed on the beams, and their signals were detected non-invasively using a nearby detection coil. The beams were simply supported, and mechanical impulse excitation was applied. The recorded spectra displayed three distinct peaks representing different bending modes. The sensitivity for crack detection was determined to be a 24% change in the sensing signal for every 1% decrease in beam volume due to the crack. Factors influencing the spectra were investigated, including pre-annealing of the sensors, which improved the detection signal. The choice of beam support material was also explored, revealing that steel yielded better results than wood. Overall, the experiments demonstrated that magnetoelastic sensors enabled the detection of small cracks and provided qualitative information about their location.