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Sandwich composite materials are widely used within the marine industry, particularly as hull panels. Water impact loads, known as slamming, can be very significant for these structures, particularly for high-speed craft. The transient nature of slamming loads means that the loads are applied very quickly, which can cause stress and strain rates that are high enough to affect the resulting strength of the core material, particularly for polymeric foams. The aim of this paper is to characterise the shear strength of cores at slamming relevant loading rates. Two testing approaches are used: a custom servo-hydraulic beam testing system and a drop-weight impact testing machine. Core materials studied included aramid honeycomb, cross-linked and linear polyvinyl chloride, polyethylene terephthalate and styrene acrylonitrile foams, representing a range of different levels of ductility and maximum elongation. For the moderate and high elongation core materials, there were significant increases in shear strength for dynamic loads; however, the strength of most of the materials does not appear to be sensitive to the exact loading rate.

This article deals with the design and weight optimization of a multi-functional vehicle body panel in an automotive context. An existing vehicle design has provided functional design requirements regarding static, dynamic, and acoustic behavior of the components of a car roof. A novel, multifunctional panel is proposed which integrates the component requirements present in a traditional roof system within a single module. The acoustic properties of two configurations of the novel panel are examined using numerical methods including advanced poro-elastic modeling tools compatible with Nastran, and compared with numerical results of a finite element model of the existing construction.

In this paper a rapid method for residual cure stress analysis from composite manufacturing is presented. The method uses a high-fidelity path-dependent cure kinetics subroutine implemented in ABAQUS to calibrate a linear elastic model. The path-dependent model accounts for the tool-part interaction, forming pressure, and the changing composite modulus during the rubbery phase of matrix curing. Results are used to calculate equivalent lamina-wise coefficients of thermal expansion (CTE) in 3 directions for a linear temperature analysis. The goal is to accurately predict distortions for large complex geometries as rapidly as possible for use in an optimization framework. A carbon-epoxy system is studied. Simple coupons and complex parts are manufactured and measured with a 3 D scanner to compare the manufactured and simulated distortion. Results are presented and the accuracy and limitations of the rapid simulation method are discussed with particular focus on implementation in a numerical optimization framework.

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Tape-based discontinuous composite is a relatively new type of composite material that offers improved mechanical properties for similar process-ability compared to Sheet Moulding Compound or Bulk Moulding Compound. This makes it potentially attractive for the automotive industry. In this paper, a thin-ply carbon fibre reinforced polypropylene-based discontinuous composite is studied. Mechanical tests are performed to obtain the tensile, compression and shear behaviour of the material. The energy absorption via tearing is also studied to assess the suitability of the material for energy absorption applications, such as crash-boxes. The tearing test results show a large degree of plastic deformation and an advancing damage front leading to higher specific energy absorption via tearing compared to conventional composite materials.