In this article, N-polar GaN-on-sapphire deep-recess metal-insulator-semiconductor (MIS)-highelectron-mobility transistors (HEMTs) with a breakthrough performance at W-band are presented. Compared with prior N-polar GaN MIS-HEMTs, a thin GaN cap layer and atomic layer deposition (ALD) ruthenium (Ru) gate metallization were used along with high-quality GaN-on-sapphire epitaxy from Transphorm Inc. Before SiN passivation, 94 GHz large signal load-pull shows that the transistor obtains a recordhigh 9.65 dB linear transducer gain and demonstrated 42% power-added efficiency (PAE) with associated 4.4 W/mm of output power density at 12 V drain bias. By biasing the drain at 8 V, the device shows an even higher PAE of 44% with an associated 2.6 W/mm of output power density. After SiN passivation, the fabricated N-polar GaN-on-sapphire HEMTs show a high PAE of 40.2% with an associated 4.85 W/mm of output power density. Furthermore, a very high output power density of 5.83 W/mm with 38.5% PAE is demonstrated at a 14 V drain bias. This power performance shows significant efficiency improvement over previous N-polar GaN-on-SiC and demonstrates a combined efficiency and power density beyond what has been reported for Ga-polar devices, in spite of the low-thermal-conductivity sapphire substrate. This shows that N-polar GaN-on-sapphire technology is an attractive candidate for millimeter-wave power amplifier applications with simultaneous high efficiency and power density.
Direct wafer bonding of β-Ga2O3 and N-polar GaN at a low temperature was achieved by acid treatment and atmospheric plasma activation. The β-Ga2O3/GaN surfaces were atomically bonded without any loss in crystalline quality at the interface. The impact of post-annealing temperature on the quality of bonding interfaces was investigated. Post-annealing at temperatures higher than 700 °C increases the area of voids at bonded interfaces probably due to the difference in the coefficient of thermal expansion. The integration of β-Ga2O3 on the GaN substrate achieved in this work is one of the promising approaches to combine the material merits of both GaN and Ga2O3 targeting the fabrication of novel GaN/β-Ga2O3 high-frequency and high-power electronics as well as optoelectronic devices.
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