The continuous accumulation of artisanal and small-scale gold mining (ASGM) tailings in the Philippines without adequate storage and disposal facility could lead to human health and environmental disasters in the long run. In this study, ASGM tailings was simultaneously stabilized and repurposed as construction material via geopolymerization using coal fly ash, palm oil fuel ash and a powder-based alkali activator. Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) identified iron sulfides in the tailings containing arsenic (As), cadmium (Cd), copper (Cu), lead (Pb) and zinc (Zn), which could be released via weathering. The average unconfined compressive strengths (UCS) of tailings-based geopolymers at 14 days curing were 7.58 MPa and 7.7 MPa with fly ash and palm oil fuel ash, respectively. The tailings-based geopolymers with palm oil fuel ash had higher UCS most likely due to CASH reaction product formation that improved strength formation. The toxicity characteristic leaching procedure (TCLP) results showed very low leachabilities of As, Pb and Fe in the geopolymer materials suggesting ASGM tailings was effectively encapsulated within the geopolymer matrix. Overall, the geopolymerization of ASGM tailings is a viable and promising solution to simultaneously stabilize mining and industrial wastes and repurpose them into construction materials.

The repurposing of gold (Au) mine tailings from artisanal and small-scale mining (ASGM) operations via alkali activation technology is a promising strategy for waste reduction in developing countries. Direct activation of mine tailings, however, is challenging because these materials contain relatively low aluminum (Al)-bearing minerals. In this study, palm oil fuel ash (POFA) was elucidated as a high Al-bearing waste derived-admixture for the synthesis of an ASGM tailings-based geopolymer composite. Semi-quantitative XRD analysis showed that the tailings contained quartz (SiO2) (~58%), pyrite (FeS2) (~20%) and calcite (CaCO3) (~15%) with minor to trace amounts of aluminosilicates (~7%). Substantial amounts of environmentally regulated pollutants such as mercury (Hg) (40 mg/kg), lead (Pb) (8430 mg/kg) and arsenic (As) (300 mg/kg) were also found in the tailings. SEM-EDS, XRD and ATR-FTIR results showed the successful formation of a hybrid geopolymer-CASH matrix, which improved the unconfined compressive strength (UCS) of geopolymer composites from ~5 MPa to ~7 MPa. Furthermore, POFA did not significantly affect the thermal resistivity of geopolymer composites based on thermal analysis. Finally, the TCLP results showed that the Pb leaching concentrations from ASGM tailings exceeded environmental standards (~15,000 µg/L), which was suppressed after alkali activation to 300–500 µg/L. This means that POFA addition to ASGM tailings-based geopolymer composite improved not only its applicability as backfill, pavements and bricks but also its ability to immobilize toxic elements.

Gold mine tailings, fly ash, and bagasse ash has been repurposed to produce geopolymer (GP) with enhanced electromagnetic interference shielding efficiency (EMI-SE) and high thermal property. GP has low shielding efficiency compared to concrete. Due to this, an appropriate filler must be incorporated into its matrix to enhance its EMI-SE. For this study, bismuth oxide nanomaterial (BiNP) was utilized as the additive filler. The percent content of BiNP was varied to evaluate its influence on the EMI-SE of GP. Morphology shows that Bi2O3 was embedded in the matrix of GP, and no new aluminu-phyllosilicate minerals were formed. This indicates that some minerals acted only as internal fillers in the matrix. Compressive strength shows synthesized GP composites were more than 20 MPa, with neat GP reaching the maximum strength. Moreover, the EMI-SE of neat GP was 21.2 dB for 20–4500 MHz range. This indicates that GP alone has sufficient characteristics to attenuate EMI radiation. Addition of 5%, 10% and 15% weight of BiNP improves EMI-SE by 4–10%, with 5% BiNP shown to be the optimum ratio. Lastly, the addition of BiNP improves the thermal stability of GP. This study shows that GP incorporated with Bi2O3 can be recommended for small-scale construction and small residential building.