A new test rig has been designed, built and commissioned, and is now jointly pursued to facilitate experimental investigations into advanced combustion processes (i.e., dual fuel, multi-mode) under turbulent conditions at high, engine-like temperature and pressure levels. Based on a standard diesel engine block, it offers much improved optical access to the in-cylinder processes due to its separated and rotated arrangement of the compression volume and combustion chamber, respectively. A fully variable pneumatic valve train and the appropriate preconditioning of the intake air allows it to represent a wide range of engine-like in-cylinder conditions regarding pressures, temperatures and turbulence levels. The modular design of the test rig facilitates easy optimizations of the combustion chamber/cylinder head design regarding different experimental requirements. The name of the new test rig, Flex-OeCoS, denotes its Flexibility regarding Optical engine Combustion diagnostics and/or the development of corresponding Sensing devices and applications. Measurements regarding in-cylinder gas pressures, temperatures and the flow field under typical operating conditions are presented to complete the description and assessment of the new test rig.

Fuels based on admixtures of methane/natural gas and hydrogen are a promising way to reduce CO2 emissions of spark ignition engines and increase their efficiency. A lot of work was conducted experimentally, whereas only limited numerical work is available in the context of three-dimensional modelling of the full engine cycle. This work addresses this fact by proposing a reactive computational fluid dynamics modelling framework to consider the effects of hydrogen addition on the combustion process. Part I of this two-part study focuses on the modelling and crucial considerations in order to predict the mean cycle based on the G-equation combustion model using the Reynolds-averaged Navier–Stokes equations. There, the effect of increased burning speed was globally captured by increasing the flame speed coefficient A, appearing in the considered flame speed closure. The proposed simplified modelling of the early flame stage proved to be robust for the conducted hydrogen variation from 0 to 50 vol% H2 for stoichiometric and lean operation. Scope of this work, Part II, are cyclic fluctuations and the hydrogen influence thereon using large eddy simulation and the proposed modelling framework. The model is probed towards its capabilities to predict the fluctuation of the combustion process for 0 and 50 vol% H2 and correlations influencing the observed peak pressure of the individual cycle are presented. It is shown that the considered approach is capable to reproduce the cyclic fluctuations of the combustion process under the influence of hydrogen addition as well as lean operation. The importance of the early flame phase with respect to arising fluctuations is highlighted as well as the contribution of the resolved scales in terms of the flame front wrinkling.

Decentralized power generation by combined heat and power plants becomes increasingly popular as a measure to advance the energy transition. In this context, a substantial advantage of small combined heat and power plants is based on the relatively low pollutant emissions. However, a large proportion of the pollutant emissions is produced during a cold-start. This fact is not reflected in governmental and institutional emission guidelines, as these strongly focus on the emission levels under steady-state conditions. This study analyzes the spark advance, the reference air/fuel ratio and an electrically heated catalyst in terms of their potential to reduce the cold-start emissions of a micro combined heat and power plant which uses a natural gas fueled reciprocating internal combustion engine as prime mover and a three-way catalytic converter as aftertreatment system. Based on these measures, control approaches were developed that account for the specific operating conditions of the class of small combined heat and power plants, e.g., full-load operation and flexible, demand-driven runtimes. The experimental data demonstrates that even solutions with marginal adaptation/integration effort can reduce cold-start emissions to a great extent.

The effects of hydrogen addition to internal combustion engines operated by natural gas/methane has been widely demonstrated experimentally in the literature. Already small hydrogen contents in the fuel show promising benefits with respect to increased engine efficiency, lower CO2 emissions, extended lean operating limits and a higher exhaust gas recirculation tolerance while maintaining the knock resistance of methane. In this article, the influence of hydrogen addition to methane on a spark ignited single cylinder engine is investigated. This article proposes a modelling approach to consider hydrogen addition within three-dimensional reactive computational fluid dynamics in order to establish a framework to gain further insights into the involved processes. Experiments have been performed on a single-cylinder spark-ignition engine situated at a test bed and cater as reference data for validating the proposed reactive computational fluid dynamics modelling approach based around the G-Equation combustion model. Within the course of the first part, crucial aspects relevant to the modelling of the mean engine cycle are highlighted. In this article, a simplified early combustion phase model which considers the transition towards a fully developed turbulent flame following ignition is introduced, along with a second submodel considering combined effects of the walls. The sensitivity of the combustion process towards the modelling approach is presented. The submodels were calibrated for a reference operating point, and a sweep in hydrogen content in the fuel as well as stoichiometric and lean operation has been considered. It is shown that the flame speed coefficient A appearing in the used turbulent flame speed closure, weighting the influence of the turbulent fluctuating speed [Formula: see text], has to be adjusted for different hydrogen contents. The introduced submodels allowed for significant improvement of the in-cylinder pressure and heat release rate evolution throughout all considered operating conditions.

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