The application of thermoelectrics for energy harvesting depends strongly on operational reliability and it is therefore desirable to investigate the structural integrity of materials under operating conditions. We have developed an operando setup capable of simultaneously measuring X-ray scattering data and electrical resistance on pellets subjected to electrical current. Here, operando investigations of β-Zn4Sb3 are reported at current densities of 0.5, 1.14 and 2.3 A mm−2. At 0.5 A mm−2 no sample decomposition is observed, but Rietveld refinements reveal increased zinc occupancy from the anode to the cathode demonstrating zinc migration under applied current. At 1.14 A mm−2 β-Zn4Sb3 decomposes into ZnSb, but pair distribution function analysis shows that Zn2Sb2 units are preserved during the decomposition. This identifies the mobile zinc in β-Zn4Sb3 as the linkers between the Zn2Sb2 units. At 2.3 A mm−2 severe Joule heating triggers transition into the γ-Zn4Sb3 phase, which eventually decomposes into ZnSb, demonstrating Zn ion mobility also in γ-Zn4Sb3 under electrical current.

Operando characterization provides direct insight into material response under application conditions and it is essential to understand the stability limits of thermoelectric materials and their decomposition mechanisms. An operando setup capable of maintaining a thermal gradient while running DC current through a bar-shaped sample has been developed. Under operating conditions, X-ray scattering data can be measured along the sample to obtain spatially resolved structural knowledge in concert with measurement of electrical resistance and the Seebeck coefficient. Here thermoelectric β-Zn4Sb3, which is a mixed ionic–electronic conductor, is studied, and a significant temperature dependence of the Zn migration is directly observed. Measurements with the thermal gradient applied either along or opposite to the DC current establish that the ion migration is an electrochemical effect rather than a thermodiffusion. Consideration of only the applied critical voltage or current density is insufficient for deducing the stability limits and structural integrity of materials with temperature-dependent ion mobility. The present operando setup is not limited to studies of thermoelectric materials, and it also lends itself to studies of, for example, ion diffusion in solid-state electrolytes or structural transformations in solid-state reactions.

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For many decades the lead chalcogenides PbTe, PbSe, and PbS (and their solid solutions) have been preferred high-performance thermoelectric materials due to their exceptional electronic and thermal properties as well as great stability during operation. However, there is a lack of understanding about the fundamental relation between the reported high-defect crystal structure containing cation disorder and vacancies and the observed transport properties, which follow expectations for an ideal rock salt crystal structure. Here we have studied a series of undoped lead sulfide samples (Pb 1−x S) with presumed small chemical variations. Crystallographic refinements of high-resolution synchrotron powder X-ray diffraction data give unphysically low lead occupancies (0.75−0.98), in contradiction with the measured charge carrier concentration, resistivity, mobility, and Seebeck coefficient, which show no signs of lead vacancies. A new Rietveld refinement model including preferred orientation parameters and anisotropic strain gives almost full lead occupancy and improved agreement factors. However, transmission electron microscopy analysis reveals that there is no preferred orientation in this system. Instead it is the diffuse scattering due to directional correlated disorder in the structure that necessitates the additional parameters when modeling Bragg intensities. The present approach is a general method for absorbing effects of direction-dependent correlations in advanced materials.