Recently, demand of aluminum alloys for manufacturing in components with high thermal conductivity application increases. However, the most aluminum die casting alloys exhibit very lower thermal properties, about only a half of pure aluminum. In die casting alloys, alloying elements are essential to obtain sufficient fluidity and mechanical strength, therefore, in this study, the effect of alloying elements, Si, Cu, Mg, Fe and Mn, on thermal conductivity, die casting characteristics and mechanical properties were analyzed and the appropriate amount of each alloying element were investigated. The results showed that Mn had the most deleterious effect in thermal conductivity and Si and Fe contents were important to improve fluidity and strength. The alloy with 1.5~2.0wt.%Si and 0.6wt.%Fe showed very good combination of high thermal conductivity and sufficient casting characteristics.
The microstructure and mechanical behaviors of the Al-Mg-B ternary alloy have been investigated in order to fabricate a composite system composed of (Al,Mg)B2 in a Al-Mg matrix. Several Al-Mg-B ternary alloy compositions were selected for identification of borides and matrix formation during solidification. The in-situ (Al,Mg)B2 phase was developed in an eutectic matrix of Al8Mg5 and Al, and formed in the location of inter and intra the Al dendritic region, indicating that the formation of (Al,Mg)B2 was developed at the initial solidification process. Dominating factors for controlling the (Al,Mg)B2 phase and mechanical behaviors are discussed in terms of structural identifications.
It is generally known that silicon influences the fluidity of aluminum alloys. There are several techniques to evaluate the fluidity of aluminum for gravity casting such as using spiral or serpentine type mold and vacuum suction test. However, fluidity of aluminum in high pressure die-casting has not been sufficiently studied. Therefore, in this study, the relationship between the fluidity and superheat of pouring aluminum alloy as well as injection speed was studied. A serpentine and step type die for evaluating the fluidity of aluminum alloys was designed and actual experiments were conducted for aluminum by varying many parameters such as pouring and injection speed and the content of silicon. The results showed that fluidity of aluminum in die-casting was quite similar to the gravity casting. Under high pressure die casting conditions, increased fluidity was measured as the silicon content, superheat, G.B.F treatment time and injection speed were increased.
In order to investigate corrosion and soldering behaviour of STD61, TiN and TiAlN were coated on the surface of STD61 by using Arc Ion Plating. The structure of the coatings was examined as a function of deposition conditions by X-ray diffraction, and the crystallographic orientation was determined by use of a texture coefficient. TiN coating was grown with a strong (111) preferred orientation of a typical NaCl-type crystal structure. This strong (111) preferred orientation had been commonly observed from the TiN coatings deposited by physical vapour deposition techniques. TiAlN coatings, however, showed relatively multiple orientations mainly of (111) and (200). Furthermore, TiAlN film demonstrated superior corrosion resistance in a molten aluminum alloy at 680°C. This paper described in detail the corrosion and mass loss phenomena related to this steel-cast metal interaction.
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