Polylactic acid (PLA) is regarded as one of the most promising bioplastics. However, its inherent high flammability of PLA seriously limits its application in the emerging fields. Although the traditional phosphate flame retardants showed excellent flame retardant efficiency in PLA, they often failed to meet the processing requirements of PLA and the thermal stability of PLA composites was decreased after their addition. Herein, an organophosphate flame retardant pentaerythritol bis(phenyl phosphonate) (PBPP) with high thermal stability and phosphorus content was synthesized by the nucleophilic substitution reaction in our laboratory. The introduction of PBPP simultaneously improved the flame retardancy, thermostability and crystallization properties of PLA. Only 3 wt% PBPP endowed PLA composites with UL‐94 V‐0 grade and higher LOI of 28.3% due to its excellent gas phase effect. Moreover, the crystallinity of PLA/PBPP4 was enhanced from 14.2% of PLA to 32.2% with the improvement of 127%. Because of the similar structure and good compatibility between organophosphate flame retardant and PLA matrix, flame retardant PLA/PBPP maintained almost the same strength as neat PLA. This study provided a novel way for the preparation of a high‐performance flame retardant PLA composites with excellent comprehensive properties and it was important to expand the application value of multifunctional PLA materials.
As a biodegradable thermoplastic, polylactic acid (PLA) shows great potential to replace petroleum-based plastics. Nevertheless, the flammability and brittleness of PLA seriously limits its use in emerging applications. This work is focused on simultaneously improving the flame-retardancy and toughness of PLA at a low additive load via a simple strategy. The PLA/MKF/NTPA biocomposites were prepared by incorporating alkali-treated, lightweight, renewable kapok fiber (MKF) and high-efficiency, phosphorus-nitrogenous flame retardant (NTPA) into the PLA matrix based on the extrusion–injection molding method. When the additive loads of MKF and NTPA were 0.5 and 3.0 wt%, respectively, the PLA/MKF/NTPA biocomposites (PLA3.0) achieved a rating of UL-94 V-0 with an LOI value of 28.3%, and its impact strength (4.43 kJ·m−2) was improved by 18.8% compared to that of pure PLA. Moreover, the cone calorimetry results confirmed a 9.7% reduction in the average effective heat of combustion (av-EHC) and a 0.5-fold increase in the flame retardancy index (FRI) compared to the neat PLA. NTPA not only exerted a gas-phase flame-retardant role, but also a condensed-phase barrier effect during the combustion process of the PLA/MKF/NTPA biocomposites. Moreover, MKF acted as an energy absorber to enhance the toughness of the PLA/MKF/NTPA biocomposites. This work provides a simple way to prepare PLA biocomposites with excellent flame-retardancy and toughness at a low additive load, which is of great importance for expanding the application range of PLA biocomposites.
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