A continuous fuel level sensor using a side-emitting optical fiber is introduced in this paper. This sensor operates on the modulation of the light intensity in fiber, which is caused by the cladding’s acceptance angle change when it is immersed in fuel. The fiber is bent as a spiral shape to increase the sensor’s sensitivity by increasing the attenuation coefficient and fiber’s submerged length compared to liquid level. The attenuation coefficients of fiber with different bent radiuses in the air and water are acquired through experiments. The fiber is designed as a spiral shape with a steadily changing slope, and its response to water level is simulated. The experimental results taken in water and aviation kerosene demonstrate a performance of 0.9 m range and 10 mm resolution.
A light intensity-modulated optical fiber sensor for continuous level measurement is proposed and demonstrated. The sensor is constructed by vertically arranging groups of fibers on the oblique surface which reflects all the incident light when the fibers are in the air but a small proportion of light when the fibers are immersed in the liquid. In order to implement easy modulation and detection, the angle of oblique surface is specially designed to get the maximum intensity modulation according to Fresnel reflection. The fiber groups consist of emitting and receiving fibers, which are tightly fixed to make it easy to detect reflected light based on side coupling effect. The calculation model of the oblique structure and the light path simulation by finite element analysis are used to optimize the oblique angle and prove the feasibility of the sensor. Gradient level experiments and stability tests in the laboratory indicate that the sensor has high sensitivity of 0.21mW/cm, superior resolution and good stability.
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