The polymer nanocomposite used in this work comprises elastomer poly(dimethylsiloxane) (PDMS) as a polymer matrix and multi-walled carbon nanotubes (MWCNTs) as a conductive nanofiller. To achieve uniform distribution of carbon nanotubes within the polymer, an optimized dispersion process was developed, featuring a strong organic solvent—chloroform, which dissolved PDMS base polymer easily and allowed high quality dispersion of MWCNTs. At concentrations as high as 9 wt.%, MWCNTs were dispersed uniformly through the polymer matrix, which presented a major improvement over prior techniques. The dispersion procedure was optimized via extended experimentation, which is discussed in detail.

This paper introduces a simple method of embedding conductive and flexible elastomer micropatterns into a bulk elastomer. Employing microcontact printing and cast molding techniques, patterns consisting of conductive poly(dimethylsiloxane) (PDMS) composites mixed with multi-walled carbon nanotubes (MWCNTs) are embedded into bulk PDMS to form all-elastomer devices. To pattern conductive composites, a micromachined printing mold is utilized to transfer composite ink from a spin-coated thin layer to another substrate. Distinct from previously reported approaches, the printing mold in this technique, once fabricated, can be repeatedly used to generate new patterns and therefore greatly simplifies the device fabrication process and improves its efficiency. Manufactured devices with embedded conductive patterns exhibit excellent mechanical flexibility. With characterization of printing reliability, electrical conductivity of the composites is also shown with different loading percentages of MWCNTs. Furthermore, a simple strain gauge was fabricated and tested to demonstrate the potential applications of embedded conductive patterns. Overall, this approach demonstrates feasibility to be a simple method to pattern conductive elastomers that work as electrodes or sensing probes in PDMS-based devices. With further development, this technology yields many potential applications in lab-on-a-chip systems.

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This paper reports the development and characterization of a planar liquid lens based on electrowetting. The working concept of electrowetting two immiscible liquids is demonstrated with measurement and characterization of contact angles with regard to externally applied electric voltages. Consequently, a planar liquid lens is designed and implemented based on this competitive electrowetting. A droplet of silicone oil confined in an aqueous solution (1% KCl) works as a liquid lens. Electrowetting then controls the shape of the confined silicone oil and the focal length of the liquid lens varies depending upon an applied dc voltage. A unique feature of this lens design is the double-ring planar electrodes beneath the hydrophobic substrate. While an outer ring electrode provides an initial boundary for the silicone oil droplet, an inner ring works as the actuation electrode for the lens. Further, the planar electrodes, instead of vertical or out-of-plane wall electrodes, facilitate the integration of liquid lenses into microfluidic systems. With the voltage applied in the range of 50-250 V, the confined silicone oil droplet changed its shape and the optical magnification of a 3 mm-diameter liquid lens was clearly demonstrated. Moreover, focal lengths of liquid lenses with diameters of 2 mm, 3 mm and 4 mm were characterized, respectively. The obtained results suggest that a larger lens diameter yields a longer focal length and a wider range of focal length change in response to voltage. The demonstrated liquid lens has a simple structure and is easy to fabricate.