To accurately predict the degraded fatigue life of components under random loads, anelasticity effect of metal on life estimation needs to be explored. Weighting coefficient and dynamic elastic modulus are introduced to modify the calculation process of the model. By establishing an equal-amplitude fatigue median surface and applying Miner linear fatigue cumulative damage theory, a fatigue life prediction model of the component under random loads is proposed. The model can be used to calculate the degraded fatigue life of components, which provides a theoretical basis for life estimation under random load spectrum. The two-dimensional load spectrum is compared with the unprocessed two-dimensional load spectrum and the one-dimensional program spectrum in life prediction results. With the comparison of the target life and simulation life and the data calculated by the model of the automobile front stabilizer bar, it is concluded that the data obtained by the modified model are more reasonable and accurate.
To further study the law of strength degradation, the residual strength degradation model is established based on the definition of fatigue damage, considering the interaction of various uncertain factors and time factors in service environment. Combined with equivalent damage model, a nonlinear cumulative damage model is proposed, which takes the interaction among loading loads into account and improves the accuracy of calculation. Additionally, the equivalent transformation of multistage load is studied using interval theory. According to the interval dynamic nonprobability reliability prediction model, a dynamic reliability analysis of the interval model is carried out. Dynamic reliability of the component is analyzed under multistage load accumulation damage to verify the effectiveness of the method.
In order to determine the effect of different loads on fatigue damage, a strength degradation model is proposed according to the law of residual strength degradation of metal materials. The model is verified with the strength degradation test data, and the results show that the model can describe the strength degradation process of general metal materials well. Combined with the strength degradation model, an improved equivalent damage model for different loading sequences is proposed. On this basis, a nonlinear fatigue cumulative damage model based on strength degradation is derived. The cumulative damage model is applied to the estimation of fatigue residual life under two-, three-, and four-stage loads to investigate the effects of different loading sequence on fatigue damage under various loading conditions. Combining with experimental data, it is verified that the cumulative damage model can accurately estimate the fatigue life under two-, three-, and four-stage loads.
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