Cold forging is often applied in the fastener industry. Wires in coil form are used as semi-finished products for the production of billets. This process usually requires preliminarily drawing wire coil in order to reduce the diameter of products. The wire usually has to be annealed to improve its cold formability. The quality of spheroidizing annealed wire affects the forming quality of screws. In the fastener industry, most companies use a subcritical process for spheroidized annealing. Various parameters affect the spheroidized annealing quality of steel wire, such as the spheroidized annealing temperature, prolonged heating time, furnace cooling time and flow rate of nitrogen (protective atmosphere). The effects of the spheroidized annealing parameters affect the quality characteristics of steel wire, such as the tensile strength and hardness. A series of experimental tests on AISI 1022 low carbon steel wire are carried out and the Taguchi method is used to obtain optimum spheroidized annealing conditions to improve the mechanical properties of steel wires for cold forming. The results show that the spheroidized annealing temperature and prolonged heating time have the greatest effect on the mechanical properties of steel wires. A comparison between the results obtained using the optimum spheroidizing conditions and the measures using the original settings shows the new spheroidizing parameter settings effectively improve the performance measures over their value at the original settings. The results presented in this paper could be used as a reference for wire manufacturers.
-The quality of spheroidize annealed steel wire affects the forming quality of screws. Various parameters affect the quality of spheroidized annealing such as spheroidized annealing temperature, prolonged heating time, furnace cooling time and flow rate of nitrogen. The effects of spheroidized annealing parameters affect the quality characteristics of wires, such as tensile strength and hardness. In this study, Taguchi method is used to obtain optimum spheroidized annealing conditions to improve the mechanical properties of two AISI 1022 low carbon steel wires, WA and WB. The main quality characteristic of spheroidized annealing wires is tensile strength with a target value of 39 kgf/mm 2 . It is revealed experimentally that, for wire WA, spheroidized annealing temperature and prolonged heating time are the significant factors, however, for wire WB, spheroidized annealing temperature and furnace cooling time are the significant factors to influence the mechanical properties of steel wires.
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