This study evaluated the effect of surface pretreatments on resin composite bonding to polyetheretherketone (PEEK). Four groups of surface pretreatment (no pretreatment, etched with 98% sulfuric acid, etched with piranha solution and sandblasting with 50 µm alumina) were performed on PEEK. Surface roughness, Scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) analysis were examined. Shear bond strength (SBS) and interface characteristics were also evaluated after the specimens were bonded with resin materials. Two-way ANOVA analysis revealed significance on two main effects and interactions. Tukey's multiple comparisons test showed that the SBS of resin composite on PEEK were the highest in the group etched with 98% sulfuric acid and bonded with Heliobond ® (p<0.05). All pretreatments produced similar spectra of FTIR patterns. SEM demonstrated porosities and pitting from chemical etching, which suggested a significant influence on the adhesion between PEEK and resin materials.

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An Al-2.7Fe-1.9Cr-1.8Ti alloy has been spray formed in bulk and the microstructure and properties compared with those of similar alloys produced by casting, powder aomization (PA), and mechanical alloying (MA) routes. In PA and MA routes, a nanoscale metastable icosahedral phase is usually formed and is known to confer high tensile strength. Unlike previous studies of the spray forming of similar Al-based metastable phase containing alloys that were restricted to small billets with high porosity, standard spray forming conditions were used here to produce a~98 pct dense 19-kg billet that was hot isostatically pressed (''HIPed''), forged, and/or extruded. The microstructure has been investigated at all stages of processing using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and synchrotron X-ray diffraction (XRD) at the Diamond Light Source. Consistent with the relatively low cooling rate in spray forming under standard conditions, the microstructure showed no compelling evidence for the formation of metastable icosahedral phases. Nonetheless, after downstream processing, the spray-formed mechanical properties as a function of temperature were very similar to both PA rapid solidification (RS) materials and those made by MA. These aspects have been rationalized in terms of the typical phases, defects, and residual strains produced in each process route.