Adsorption-based CO 2 capture has enjoyed considerable research attention in recent years. Most of the research efforts focused on sorbent development to reduce the energy penalty. However, the use of suitable gas−solid contacting systems is key for extracting the full potential from the sorbent to minimize operating and capital costs and accelerate the commercial deployment of the technology. This paper reviews several reactor configurations that were proposed for adsorptionbased CO 2 capture. The fundamental behavior of adsorption in different gas−solid contactors (fixed, fluidized, moving, or rotating beds) and regeneration under different modes (pressure, temperature, or combined swings) is discussed, highlighting the strengths and limitations of different combinations of gas−solid contactor and regeneration mode. In addition, the estimated energy duties in published studies and current technology readiness level of the different reactor configurations are reported. Other aspects, such as the reactor footprint, the operation strategy, suitability to retrofits, and the ability to operate under flexible loads are also discussed. In terms of future work, the key research need is a standardized techno-economic benchmarking study to calculate CO 2 avoidance costs for different adsorption technologies under standardized assumptions. Qualitatively, each technology presents several strengths and weaknesses that make it impossible to identify a clear optimal solution. Such a standardized quantitative comparison is therefore needed to focus on future technology development efforts.
This paper reports the experimental
demonstration of the novel
swing adsorption reactor cluster (SARC) concept in a multistage fluidized
bed reactor with inbuilt heat-transfer surfaces for postcombustion
CO2 capture at a capacity up to 24 kg-CO2/day.
SARC employs combined temperature and vacuum swings (VTSA), driven
by heat and vacuum pumps, to regenerate the solid sorbent after CO2 capture. The laboratory-scale reactor utilized a vacuum pump
and a heating oil loop (emulating the heat pump) to demonstrate 90%
CO2 capture from an N2/CO2 mixture
approximating a coal power plant flue gas fed at 200 NL/min. In addition,
dedicated experiments demonstrated three important features required
for the success of the SARC concept: (1) the polyethyleneimine sorbent
employed imposes no kinetic limitations in CO2 adsorption
(referred to as carbonation) and only minor nonidealities in regeneration,
(2) a high heat-transfer coefficient in the range of 307–489
W/m2 K is achieved on the heat transfer surfaces inside
the reactor, and (3) perforated plate separators inserted along the
height of the reactor can achieve the plug-flow characteristics required
for high CO2 capture efficiency. Finally, sensitivity analysis
revealed the expected improvements in CO2 capture efficiency
with increased pressure and temperature swings and shorter carbonation
times, demonstrating predictable behavior of the SARC reactor. This
study provides a sound basis for further scale-up of the SARC concept.
This paper presents the first experimental demonstration of the novel swing adsorption reactor cluster (SARC) for post combustion CO 2 capture. The SARC concept combines a temperature and vacuum swing for sorbent regeneration. A heat pump is used for transferring heat from the exothermic carbonation reaction to the endothermic regeneration reaction. Sorbent regeneration under vacuum allows for a small temperature difference between carbonation and regeneration, leading to a high heat pump efficiency. This key principle behind the SARC concept was demonstrated through lab-scale experiments comparing combined vacuum and temperature swing adsorption (VTSA) to pure temperature swing adsorption (TSA), showing that a 50 mbar vacuum can reduce the required temperature swing by 30-40 °C. A complete SARC cycle comprising of carbonation, evacuation, regeneration and cooling steps was also demonstrated. The cycle performed largely as expected, although care had to be taken to avoid particle elutriation under vacuum and the CO 2 release rate was relatively slow. The SARC principle has therefore been successfully proven and further scale-up efforts are strongly recommended.
New process concepts,
such as the swing adsorption reactor cluster
(SARC) CO2 capture process, are often techno-economically
investigated using idealized modeling assumptions. This study quantifies
the impact of this practice by updating a previous economic assessment
with results from an improved reactor model validated against recently
completed SARC lab-scale demonstration experiments. The experimental
comparison showed that the assumption of chemical equilibrium was
valid, that the previously employed heat transfer coefficient was
conservatively low, and that the required reduction of axial mixing
could be easily achieved using simple perforated plates in the reactor.
However, the assumption of insignificant effects of the hydrostatic
pressure gradient needed to be revised. In the economic assessment,
the negative effect of the hydrostatic pressure gradient was almost
canceled out by deploying the experimentally observed heat transfer
coefficients, resulting in a small net increase in CO2 avoidance
costs of 2.8–4.8% relative to the unvalidated model. Further
reductions in axial mixing via more perforated plates only brought
minor benefits, but a shorter reactor enabled by the fast experimentally
observed adsorption kinetics had a larger positive effect: halving
the reactor height reduced CO2 avoidance costs by 13.3%.
A new heat integration scheme feeding vacuum pressure steam raised
from several low-grade heat sources to the SARC desorption step resulted
in similar gains. When all improvements were combined, the optimal
CO2 avoidance cost was 23.7% below the best result from
prior works. The main uncertainty that needs to be overcome to realize
the great economic potential of the SARC concept is long-term sorbent
stability: mechanical stability must be improved substantially and
long-term chemical stability under real flue gas conditions must be
demonstrated.
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