The objective of this work was to determine the optimum size and amount of raw materials which influence the viscosity of ceramic paste using the experimental design for the production of tubular support by the extrusion technique and its application in microfiltration. The Box Behnken design was used to optimize the viscosity of the ceramic paste. ANOVA was used to model the system represented by independent parameters and dependent output response and to optimize the system by estimating the statistical parameters. A three-factor and three-level design was used generating thus 15 experiments. The independent factors were the amount of porogen, size of porogen and amount of binder and dependent factor the viscosity of the ceramic paste. The minimum (−1), intermediate (0) and maximum (+1) level of the amount of porogen, size of porogen and amount of binder used were 20 g, 30 g and 40 g, 50 µm, 100 µm and 150 µm, and 2 g, 3.5 g and 5 g respectively. The statistical analyses showed that the values of the answers would adapt to a second degree polynomial model. The R-square value obtained was greater than 95%, the Biais factor was equal to the unit and the Absolute Average Deviation (AAD) equal to the zero thus validating the model. The optimal size of raw material was found to be 100 µm for an amount of clay of 66 g, amount of porogen of 30 g and amount of binder of 4 g. The optimum viscosity of the ceramic paste was found to be 26.7 Pa•s which is close to the viscosity of the clay paste only found to be 28.5 Pa•s, thus good for shaping by the extrusion technique. The ceramic paste showed a pseudo-plastic behavior. The tubular porous support was sintered at 950˚C and the dimensions, such as outer and inner diameters and length of the tube were 4 cm, 2 cm, and 19 cm, respectively. The sintered membrane possesses a porosity of 43.5%, water permeability of 244.9 L/h•m 2 bar, an average pore size of 2.4 μm and mechan-How to cite this paper: Yanu, C.A., Sieliechi, Journal of Materials Science and Chemical Engineering ical strength of 9.2 MPa with very good corrosion resistance in acidic and basic conditions. The membrane was subjected to microfiltration of synthetic clay suspension at various combinations of applied pressures (0.5 -2 bar) with a feed concentration of 100 NTU. An increase in the applied pressure leads to an increase in the flow rate and retention rate. The flow rate decreases steadily with time. The highest retention was obtained at 2 bar with permeability of 184.69 L/h•m 2 bar and a retention of 96% decreasing the turbidity to about 3.5 NTU which is below the acceptable value of 5 NTU.
This paper deals with the formulation of ceramic filters having the porosity adapted to domestic potable water treatment. The filters were made from clays and rice husk obtained from the Far North region of Cameroon (Logone Valley). Nine formulations were investigated to choose those that might have the porosity standing between 35 and 50% (the ideal porosity adapted for water treatment) [1]. The nine formulations investigated were as follow: clay:rice husk mixture weight ratio 0.7:0.3; 0.8:0.2 and 0.9:0.1 with the particle size of 100:100 microns. The sintering temperatures of 900°C, 950°C and 1000°C were applied for each of the mixtures. The results showed that only filters with weight ratio 0.7:0.3 sintered at 900°C, 950°C and 1000°C had porosity between 35 and 50% with values of 39.41±0.96; 40.15±1.59; 40.14±1.31 respectively. Mechanical strength, permeability and iron leaching behavior were investigated for these three formulations. The formulation 0.7:0.3 with sintering temperature of 1000°C had the higher permeability and was the more stable for iron leaching so it is the more adapted for water treatment in terms of flow rate and iron leaching behavior, pore size distribution showed that these filters were macroporous and designed for microfiltration with average pore diameter of 0.46µm.
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