The three main strategies for dispersing carbon nanotubes (NTs) into a polymer matrix to get conductive nanocomposites are described, and illustrated with some appealing examples. The direct mixing of the NTs and the polymer is the 'simplest' concept to achieve this goal. Other approaches concern the modification of either the polymer matrix or the NT walls in order to improve the wetting of the filler with the matrix material, and thus promote the incorporation of the NTs into the polymer matrix. Most promising results seem to be obtained upon the addition of a third component. The basic concept is the generation of a stable colloidal system containing both a suspension of NTs stabilized by surfactant molecules in water, and polymer latex. After removal of the water, the resulting powder can be processed into the desired shape. This versatile and environmentally benign concept offers low percolation thresholds and relatively high conductivity levels.
In this paper we demonstrate that the sonication-driven exfoliation of aggregates and bundles of single-wall carbon nanotubes (SWNTs) in an aqueous surfactant solution can be easily monitored by UV-vis spectroscopy. The different stages of the exfoliation process were directly visualized by cryogenic temperature transmission electron microscopy, showing an excellent correspondence with the spectroscopic data: the maximum achievable exfoliation (which does not mean that 100% of the NTs are effectively exfoliated) corresponds to the maximum UV-vis absorbance of the NT solution. Moreover, it has been observed that NTs produced by the arc-discharge technology (Carbolex NTs) require less energy to achieve maximum exfoliation than NTs produced by chemical vapor deposition (HiPCO NTs). This difference is attributed to weaker van der Waals attraction between Carbolex NTs in the bundles and aggregates.
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