Hydroxymethylfurfural (HMF) is a high‐value platform chemical derived from renewable resources. In recent years, considerable efforts have been made to produce HMF also at industrial scale, which still faces some challenges regarding yield as well as sustainable and economic process designs. This critical Review evaluates the industrial process development of sustainable biomass conversion to HMF. Qualitative and quantitative guidelines are defined for the technological assessment of the processes described in patent literature. The formation of side products, difficulties in the separation and purification of HMF as well as catalyst regeneration were identified as major challenges in the HMF production. A first small‐scale, commercial HMF production plant with a capacity of 300 t HMF per year has been operating in Switzerland since 2014.

5-Hydroxymethylfurfural (HMF) is a promising bio-derived platform chemical with a broad scope of application, for example, in the production of solvents, fuels, polymers, or adhesives. The wood and foundry industries are among the largest adhesive users and currently both rely to a large extent on the use of fossil-based binders, such as by using formaldehyde as a crosslinker in many commercial adhesive systems. The industry is thus looking for suitable alternatives to replace fossil-based chemicals. HMF and its derivatives are considered to be key renewable reactants in adhesive systems. The core of this Review is the critical evaluation of the potential of HMF and its derivatives in adhesive systems. The technological performance was assessed in the fields of wood-based materials, sand casting and composites. As an overall conclusion, HMF and its derivatives have a high application potential in alternative adhesives. Clearly, further research is needed to improve the performance and produce economically competitive adhesives.

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The work consists of primary and analysed data from rheological measurements of carbohydrate-hydroxymethylfurfural-amine adhesives. The studied adhesives are a bio-based alternative to conventional wood adhesives. The rheological properties were studied at different temperatures in isothermal (80, 90, 95 °C) and non-isothermal (20–120 °C) oscillatory measurements. Non-isothermal rheological measurements were used for the determination of the activation energy based on Vyazovskin's isoconversional method. The viscosity profile of the adhesives, determined from isothermal measurements, was fitted by an empirical model. The viscosity kinetic constant can be obtained from this empirical model and used in further rheokinetic analysis. Data from density and swelling experiments was measured for the characterization of the adhesive network. The determined polymer-solvent interaction parameter is included in the collected data. The provided datasets were used in the investigation of the reactivity and curing reaction of the studied adhesives. A discussion and interpretation of the data can be found in the previous publication [1] .

Carbohydrates and hexose-derived 5-hydroxymethylfurfural (5-HMF) are platform chemicals for the synthesis of sustainable binders. New, greener approaches aim at the development of production systems, which minimize process steps and avoid organic solvents or other auxiliaries that could interfere with subsequent resin synthesis. In our work, carbohydrate solutions rich in 5-hydroxymethylfurfural (5-HMF) were produced using a continuous-flow microreactor and diluted H 2 SO 4 as the catalyst. After optimization of the process conditions (temperature, reaction time, catalyst content), a 5-HMF yield of 49% was obtained at a low reaction time of 0.6 min and a catalyst concentration of 1% at 175 °C and 17 bar pressure. Extensive rehydration of the product was avoided by efficient immediate cooling of the reaction solution. The stability of the reaction system was improved by increasing the inner diameter of the capillary in the flow reactor to 2 mm. Advantageously, the obtained reaction mixtures are used directly as precursors in the development of sustainable binder systems, without the need of additional purification, filtration, or extraction steps.