The cumulative global capacity of organic Rankine cycle (ORC) power systems for the conversion of renewable and waste thermal energy is undergoing a rapid growth and is estimated to be approx. 2000 MW e considering only installations that went into operation after 1995. The potential for the conversion of the thermal power coming from liquiddominated geothermal reservoirs, waste heat from primary engines or industrial processes, biomass combustion, and concentrated solar radiation into electricity is arguably enormous. ORC technology is possibly the most flexible in terms of capacity and temperature level and is currently often the only applicable technology for the conversion of external thermal energy sources. In addition, ORC power systems are suitable for the cogeneration of heating and/or cooling, another advantage in the framework of distributed power generation. Related research and development is therefore very lively. These considerations motivated the effort documented in this article, aimed at providing consistent information about the evolution, state, and future of this power conversion technology. First, basic theoretical elements on the thermodynamic cycle, working fluid, and design aspects are illustrated, together with an evaluation of the advantages and disadvantages in comparison to competing technologies. An overview of the long history of the development of ORC power systems follows, in order to place the more recent evolution into perspective. Then, a compendium of the many aspects of the state of the art is illustrated: the solutions currently adopted in commercial plants and the main-stream applications, including information about exemplary installations. A classification and terminology for ORC power plants are proposed. An outlook on the many research and development activities is provided, whereby information on new high-impact applications, such as automotive heat recovery is included. Possible directions of future developments are highlighted, ranging from efforts targeting volume-produced stationary and mobile mini-ORC systems with a power output of few kW e , up to large MW e base-load ORC plants.
This paper presents an analysis about recovering low-grade thermal energy from a precombustion CO2 capture process as part of an integrated gasification combined cycle (IGCC) power plant by means of organic rankine cycle (ORC) turbogenerators. The distinguishing feature of this system is the thermal energy source that is a syngas-water mixture, which is cooled from a temperature of approximately 140 °C, and partly condenses due to the heat transfer to the ORC primary heat exchanger. This study explores various types of ORC power systems for this application. The performance of commercially available ORC units is used as a benchmark and compared to the performance of two types of tailor-designed ORC power plants. The working fluid has a major influence on system performance and other technical and economic factors. The effect of selecting a fluid from the hydrocarbon and refrigerant families are therefore investigated, targeting the maximum net power output. In addition to pure fluids, two-component mixtures are also considered. The use of mixtures as working fluids in subcritical heat-recovery ORC systems allows for a better match of the temperature profiles in the primary heat exchanger and the condenser due to the temperature glide associated with phase-transition, leading to lower irreversibilities within the heat exchanging equipment. In order to further improve the thermal coupling between the cooling heat source and the heating of the working fluid, the supercritical cycle configuration is also studied. The performance of the three categories of systems, depending on working fluid and cycle configuration, i.e., systems based on (i) commercially available units, (ii) tailor-designed subcritical cycle, (Hi) tailor-designed supercritical cycle, are analyzed in terms of net power output, second law efficiency, and component-based exergy efficiencies. The analysis shows that an improvement of 38.0% in terms of net power output compared to the benchmark system can be achieved by an optimized supercritical ORC power plant using an Rl34alR236fa mixture as the working fluid. It is estimated that the total power consumption of the considered exemplary CO2 capture plant can be reduced by approximately 10% with the optimal ORC system. In this study, particular attention is focused on the semi-empirical optimization approach, in order to avoid unnecessary computations, and general guidelines are provided. . Assoc. Editor; Paolo Chiesa. development of precombustion CO2 removal technology to be applied in the future Magnum IGCC power plant [3]. A smallscale, fully instrumented pilot plant implementing the CO2 capture process has been realized at the Buggenum IGCC power station, and it is being commissioned for further studies and experiments. This study takes as an example the design of the Magnum IGCC power plant and its CO2 capture unit in order to investigate the performance of an ORC system recovering thermal energy downstream the water-gas shift reaction section and by intercooling the CO2 compression section (see Fi...
The capture of CO2 from power plant flue gases provides an opportunity to mitigate emissions that are harmful to the global climate. While the process of CO2 capture using an aqueous amine solution is well-known from experience in other technical sectors (e.g., acid gas removal in the gas processing industry), its operation combined with a power plant still needs investigation because in this case, the interaction with power plants that are increasingly operated dynamically poses control challenges. This article presents the dynamic modeling of CO2 capture plants followed by a detailed validation using transient measurements recorded from the pilot plant operated at the Maasvlakte power station in the Netherlands. The model predictions are in good agreement with the experimental data related to the transient changes of the main process variables such as flow rate, CO2 concentrations, temperatures, and solvent loading. The validated model was used to study the effects of fast power plant transients on the capture plant operation. A relevant result of this work is that an integrated CO2 capture plant might enable more dynamic operation of retrofitted fossil fuel power plants because the large amount of steam needed by the capture process can be diverted rapidly to and from the power plant.
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