Prostheses are subject to various forms of failing mechanisms, including wear from ordinary patient motion. Superficial treatments can improve tribological properties of the contact pair, minimizing wear and increasing prostheses lifetime. One possibility is the diamond-like carbon (DLC) coating, where Carbon is deposited with variable ratio of sp(2)/sp(3) structures, leading to an increase in surface hardness. So in this research Ti6Al4V samples were coated with DLC using sputtering process to evaluate the debris release. The Ti6Al4V and Ti6Al4V plus DLC coating surfaces were analyzed using Raman spectroscopy and instrumented indentation (hardness). The wear behavior was tested using a reciprocating linear tribometer. The wear rate was smaller in the coated samples, producing less debris than the untreated Ti6Al4V alloy. Debris morphology was also evaluated, using scanning electronic microscopy, and it was observed that debris size from the coated samples were bigger than those observed from the uncoated Ti6Al4V alloy, above the size that generally triggers biological response from the host.
Surface modification by deposition of hard coatings is a way to overpass the poor wear resistance of some metallic materials and one potential material is the Diamond-Like Carbon (DLC). We investigated the wear behavior, and the adhesion of the DLC deposited on a Ti6Al4V (Ti64) alloy after Surface Mechanical Attrition Treatment (SMAT). The SMAT was applied using 100Cr6 steel balls, and the DLC was deposited through the sputtering method. The nano-hardness was evaluated using a MTS Nano Indenter XP. The adhesion of the DLC was evaluated using a CSM Revetest, and the wear tests were performed in a reciprocating linear tribometer from CSM Instruments. The mean wear rate for the Ti64 was 437x10-6 mm 3 /N/m against 5x10-6 mm 3 /N/m for the Ti64+SMAT+DLC. The SMAT reduced the wear rate of the DLC coating, showing that the SMAT might be a viable treatment with promising results regarding the DLC wear resistance.
Orthopedic implants still have limitations regarding their durability, despite being in use for over fifty years. Particles arising from wear due to the relative motion of their surfaces remain responsible for aseptic failure. This paper presents a device to be coupled with a reciprocal linear tribometer to reproduce the ex vivo wear of biomaterials, allowing the measurement of force and coefficient of friction. The device consists of a structure connected to the tribometer that transforms its reciprocal linear motion into one that is oscillatory for the mechanical assembly that contains the samples to test the desired biomaterials. The tribological pair used for testing consisted of Ultra High Molecular Weight Polyethylene (UHMWPE) in conjunction with the austenitic stainless steel AISI 316L in dry lubrication. The results showed that the values of the coefficient of friction in the linear mode and oscillatory mode and the UHMWPE life curve in the oscillatory mode were consistent with those cited in the literature for tests in a dry lubrication environment. Moreover, the UHMWPE sample life curve showed a reduction in the wear rate that can be explained by the preponderance of a wear mechanism over the others. The volumetric wear showed an increase with the number of cycles.
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