Tecnubel has recently performed various chemical decontamination of French and Belgian Pressurized Water Reactors (PWR) systems and components. The purpose of this paper is to present and compare these experiences. The objectives of these operation were the reduction of the general surface contamination together with the elimination of hot spots in Residual Heat Removal Systems (RHRS), Chemical and Volume Control Systems (CVCS) and Reactor Coolant Pumps (RCP). This reduction of contamination leads to the reduction of dosimetry to the maintenance personnel and allows the works on critical equipment. An additional challenge for three of these projects lay in the execution of a complicated operation on the critical path of a reactor refueling shutdown. The chemical decontamination were performed by circulating an adequate fluid in the systems or around the components. Since the contamination was generated at hot conditions during power operation, a redox attack on the surface was necessary. The EDF systems and components were decontaminated using a qualified EDF process of the EMMAC family. The Reactor Coolant Pump from the Belgian PWR was treated with the NITROX process, qualified by Westinghouse. The functions required by the decontamination system were very diverse and therefore an existing decontamination loop, which was previously developed for the decontamination of small circuits, was re-developed and adapted for bigger volumes by DDR Consult and Tecnubel. The results of five decontamination are presented and detailed in terms of efficiency and waste production. These projects were: the chemical decontamination of the RHRS of Flamanville 1 NPP, of the CVCS non regenerative heat exchanger at St Laurent des Eaux NPP, of the RHRS and CVCS of Bugey 2 NPP and of two RCP at the Westinghouse Belgian Service Center.
The purpose of the decontamination of the RHRS at Flamanville 1 was the reduction of the general dosimetry and the elimination of hot spots. This was done to allow the maintenance on the RHRS equipment. The main challenge of this project was the execution of a complicated operation on the critical path of a shutdown. The redox attack of the oxides at the surface of the circuit in Flamanville, was performed by an EDF qualified process of the EMMAC family. The functions required by the decontamination system were very diverse and therefore an existing decontamination loop, which was previously developed for the decontamination of small system volumes, was re-developed and adapted for bigger circuits. Due to different reasons, an important delay on the planning happened. Therefore, only one cycle EMMAg was performed, totalling 2 hours of decontamination. Despite this, a DRRF (dose rate reduction factor) of 3,7 average was reached. The re-designed equipment and a shortened process were validated during this project. An acceptable DRRF was reached with no delay on the critical path. The capability of maintenance on the RHRS equipment is recovered with a gain of factor 5 on dosimetry.
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