Low AC loss high transport current HTS cables (>1 kA) are required for application in transformers, generators and are considered for future generations of fusion reactors coils. 2G coated conductors are suitable candidates for high field application at quite high operation temperatures of 50-77 K, which is crucial precondition for economical cooling costs. As a feasibility study we present the first ROEBEL bar cable of approx. 35 cm length made from industrial DyBCO coated conductor (THEVA GmbH, Germany). Meander shaped ROEBEL strands of 4 mm width with a twist pitch of 180 mm were cut from 10 mm wide CC tapes using a specially designed tool. The strands carried in average 157 Amps/cm-width DC and were assembled to a subcable with 5 strands and a final cable with 16 strands. The 5 strand cable was tested and carried a transport current of > 300 Amps DC at 77 K, equivalent to the sum of the individual strand transport critical currents. The 16 strand cable carried 500 A limited through heating effects and non sufficient stabilisation and current sharing. A pulse current load indicated a current carrying potential of > 1 kA for the 16 strand cable. EUCAS2005, 11th.-15th.Sept.2005, Vienna Austria, to be published in SUST, special issue

Assembling coated conductors (CC) into flat ROEBEL bars (RACC cable) was introduced in 2005 by the authors as a practicable method of reaching high transport currents in a low AC loss cable, which is a cable design suited for application in windings. The transport current of 1.02 kA in self-field at 77 K achieved so far, however, is still too low for several applications in electrical machinery such as larger transformers and generators/motors. A new cable concept for further increased currents was presented just recently. The goal of the new design was primarily to demonstrate the possibility of strongly increased transport currents without changing the important cable features for low AC losses. such as, for example, the transposition length of the strands. We present detailed investigations of the properties of this progressed cable design, which has threefold layered strands, an unchanged transposition pitch of 18.8 cm and finally the application of 45 coated conductors in the cable. A 1.1 m long sample (equivalent to six transposition lengths) was prepared from commercial Cu stabilized coated conductors purchased from Superpower. The measured new record DC transport current of the cable was 2628 A at 77 K in self-field (5 μV cm −1 criterion). The use of three slightly different current carrying batches of strand material (±10%) was a special feature of the cable, which allowed for interesting investigations of current redistribution effects in the cable, by monitoring a representative strand of each batch during the critical current measurement. Although current redistribution effects showed a complex situation, the behaviour of the cable was found to be absolutely stable under all operational conditions, even above the critical current. The high self-field degradation of the critical current reached the order of 60% at 77 K, and could be modelled satisfactory with calculations based on a proven Biot-Savart-law approach, adapted to the specific boundary conditions given in this new cable design.

RBCO ( = Y or Rare Earth element) coated conductors (CC) are the most promising HTS materials for future high field coils operated at moderately high temperature (40-50 K). Coils are planned for the second generation of fusion reactors (DEMO, "DEMOnstrator") and beyond. A ROEBEL bar concept for a high current (kA-class) low AC loss cable is the most suitable assembling technique for conductors in magnet windings due to the flat rectangular cross section. The presented RACC-cable technique (RACC=ROEBEL Assembled Coated Conductors) works with pre-shaping of tapes into strands with the ROEBEL specific meander geometry. The usually very good bending properties of the CC support the assembling procedure of the RACC-cable. We report on a 16 strand RACC-cable with 19 cm transposition length made from CC material from the commercial supplier SuperPower which reached 1020 A transport critical current at 77 K ( eng = 11 3 kAcm 2 ). The basic properties of the virgin YBCO tapes and the shaped strands like orientation and field dependent transport currents, current homogeneity and bending effects, were investigated and correlated with the measured properties of the RACC-cable. Calculation of the self field effects by means of a model adapted to the specific RACC-cable geometry and in particular taking into account the current distribution in the cable, explained the 30% current reduction in the cable quantitatively.Index Terms-HTS coated conductors, ROEBEL bar, self field effects.

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Unexpected periodic variations of the magnetic field were recently found along the axes of superconducting accelerator magnets. This modulation, which reduces the field quality of the magnets, shows a complex space and time dependence containing very long time constants. We show in this article that the variation of the field rate dB/dt along the length of a superconducting cable induces superposed coupling currents which flow over a long length. The space and time dependence of these ‘‘supercurrents’’ for a two-wire cable model is obtained by the solution of the diffusion equation with the diffusivity given by the cable parameters. The existence of supercurrents explains the observed effects in accelerator magnets. It is furthermore shown that supercurrents can lead to a highly inhomogeneous current distribution over the cable cross section and to additional coupling losses, even in sections of the magnet where dB/dt=0. Both these effects can reduce the stability of magnets, which may explain the ramp rate limitation found in accelerator magnets as well as in large magnets for fusion research.

Assembling coated conductors (CC) into flat ROEBEL bars (RACC-cable) is a practical method to reach high transport currents in a low AC loss cable design which is suitable for application in windings. Electrical machinery as large transformers and generators/motors need a few kA transport current. The aim of the presented work was demonstrating the possibility of a strong increase of the transport current of such RACC-cables. So far 1 kA was achieved We present a changed cable design with 3-fold layered strands, an unchanged transposition pitch of 18.8 cm which finally leads to 45 coated conductors in the cable. A 1.1 m long sample (equivalent to 6 transposition lengths) was prepared. Cu stabilized coated conductors purchased from SuperPower were used formatting the ROEBEL strands and assembling the new cable. The new cable reached a record transport current of 2628 A at 77 K in self field (5 V cm criterion).A special feature of the cable was the use of 3 slightly different current carrying ( 10%) batches of strand material. Although current sharing and redistribution effects could be observed, the behavior of the cable was found to be absolutely stable under all operation conditions. The self field degradation of the critical currents, being of the order of 60% at 77 K could be modeled satisfactory by means of a Biot-Savart-Law approach.

The behavior of NbTi superconductors under dynamic mechanical stress was investigated. A training effect was found in short-sample tests when the conductor was strained in a magnetic field and with a transport current applied. Possible mechanisms are discussed which were proposed to explain training in short samples and in magnets. A stress-induced microplastic as well as an incomplete pseudoelastic behavior of NbTi was detected by monitoring acoustic emission. The experiments support the hypothesis that microplastic or shape memory effects in NbTi involving dislocation processes are responsible for training. The minimum energy needed to induce a normal transition in short-sample tests is calculated with a computer program, which gives the exact solution of the heat equation. A prestrain treatment of the conductor at room temperature is shown to be a simple method of reducing training of short samples and of magnets. This is a direct proof that the same mechanisms are involved in both cases.