One polyethylene and nine ethene/α-olefin copolymers differing in amount (0.4−2.9 mol %) and
molar mass of the comonomer were characterized by NMR, SEC-MALLS, and rheology. Samples were
polymerized using a [Ph2C(2,7-di-t-BuFlu)(Cp)]ZrCl2/MAO catalyst, with octene, octadecene, and hexacosene
as comonomers, resulting in polymers of M
w ≈ 190 kg/mol. The comonomer content was determined by melt-state NMR. For the homopolymer 0.37 and 0.30 LCB/molecule were found by NMR and SEC-MALLS,
respectively. Rheological quantities, such as the zero shear rate viscosity (η0), increased with LCB as compared
to linear samples of the same M
w. The shape of the viscosity function and the linear steady-state elastic compliance
(
) showed a dependence on comonomer content and length. These findings are used to elucidate the various
long-chain branching architectures. The highest comonomer content samples behaved like typical linear polymers
in rheological experiments, while those with less comonomer contents were found to be long-chain branched.
Besides the comonomer content, the type of comonomer has an influence on the branching structure.
Summary: Linear and long‐chain branched high‐density polyethylenes with a molar mass $\overline M _{\rm w}$ between 1 700 and 1 150 000 g · mol−1 were synthesized using metallocene catalyst systems. Depending on the polymerization parameters the molar mass distribution reached values ranging from 2 to 12. The resins were characterized with various analytical methods. The branch detection took place via two independent methods, melt rheology and SEC‐MALLS. New relationships between catalyst structure, polymerization conditions, and the branching content of polyethylenes were established. Besides the branched materials strictly linear polymers are presented; for those no long‐chain branches were detected either by light scattering or by rheology. The viscosity function was observed to be strongly influenced by the molar mass distribution and the degree of long‐chain branching. The molar mass distribution was affected by the catalyst type and the polymerization conditions. A dependence of the melting point and the melting enthalpy on the molar mass was observed.
Branch contents in sparsely short-chain branched polyethylenes (100 000 g/mol was shown to be feasible in both solid-state and melt
measurements in less than a one-day measurement, obtained on a 500 MHz spectrometer and 4 mm
rotor. Using this enhanced signal intensity, NMR relaxation times were investigated in the melt with
respect to their inherent sensitivity to the branching architecture. These measurements included T
1
ρ, T
1,
and T
1
NOE. It was found that T
1
NOE seems to have the best sensitivity to determine the approximate
length of the side chain branches for n > 6.
Copolymers of ethene and 1-octene, 1-dodecene, 1-octadecene, and 1-hexacosene were carried out with [Ph 2 C(2,7-ditert BuFlu)(Cp)]ZrCl 2 /methylalumoxane as a catalyst to obtain short-chain branched polyethylenes with branch lengths of 6-26 carbon atoms. This catalyst provided high activity and a very good comonomer and hydrogen response. In this study, the influence of the length and number of the side chains on the mechanical properties of the materials was investigated. The crystalline methylene sequence lengths of the copolymers and lamellar thicknesses were calculated after the application of a differential scanning calorimetry/successive self-annealing separation technique. By dynamic mechanical analysis, the storage modulus as an indicator of the stiffness and the loss modulus as a measure of the effect of branching on the a and b relaxations were studied. The results were related to the measurements of the polymer density and tensile strength to determine the effect of longer side chains on the material properties. The hexacosene copolymers had side chains of 24 carbons and remarkable material properties very different from those of conventional linear low-density polyethylenes. The side chains of these copolymers crystallized with one another and not only parallel to the backbone lamellar layer, depending on the hexacosene concentration in the copolymer. The side chains crystallized even at low hexacosene concentrations in the copolymer. A transfer of these results to 16 carbons
Summary: Quantitative branch determination in polyolefins by melt‐state NMR has been investigated paying particular attention to sensitivity per unit time. Comparison of spectra obtained using spectrometers operating at 700, 500 and 300 MHz 1H Larmor frequency, with 4 and 7 mm MAS probeheads, showed that the best sensitivity was achieved at 500 MHz using a 7 mm 13C1H optimised high‐temperature probehead. For materials available in large quantities static melt‐state NMR, using large‐diameter detection coils at 300 MHz, was shown to produce comparable results to melt‐state MAS measurements in less time. Artificial line broadening, introduced by FID truncation, was reduced by the use of π pulse‐train heteronuclear dipolar‐decoupling. This decoupling method, when combined with a higher duty‐cycle, allowed for the whole FID to be acquired. Optimised methods have been applied to the characterisation of short‐chain branching (SCB) in polyethylene‐ and poly(propylene)‐co‐α‐olefins with varying comonomer incorporation. Long‐chain branch (LCB) concentrations of 8 branches per 100 000 CH2 were quantified for an industrial ‘linear’ polyethylene in 13 h, with a signal‐to‐noise ratio of 10 for the α branch site used. The use of J‐coupling mediated polarisation transfer techniques were also shown to be viable for branch quantification in the melt‐state.An example of the time efficient quantification of very low branch contents in polyethylene using optimised 13C melt‐state NMR under magic‐angle spinning. Concentrations of 7–8 branches per 100 000 CH2 groups were determined in only 13 h.magnified imageAn example of the time efficient quantification of very low branch contents in polyethylene using optimised 13C melt‐state NMR under magic‐angle spinning. Concentrations of 7–8 branches per 100 000 CH2 groups were determined in only 13 h.
Long‐chain branched polyethylenes are still of great interest today. In some cases their characterization is not an easy task with classical analytic methods (GPC‐MALLS and NMR) because of the limited sensitivity at low concentrations of long‐chain branches. Rheological methods make a valuable contribution to the characterization due to their high sensitivity with respect to long‐chain branches. Using rheology it was possible to get an insight into the influence of different comonomers and comonomer concentrations on the long‐chain branch incorporation in LLDPE. A variation of polymerization parameters such as polymerization pressure was found to influence the rheological behavior. From these findings some conclusions with respect to the molecular structure could be drawn.
Cover: Time-efficient quantification of very low branch content in polyethylene using optimised melt-state 13 C NMR under magicangle spinning. Concentrations of 7-8 branches per 100 000 CH 2 groups were determined in only 13 h.
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