The effects of hydrogen as functions of time, temperature, and impurities in steel are described and experimentally demonstrated. Experimental evidence is presented to show that the blistering and boiling action over carbide areas in steel are due principally to hydrogen that associates with the carbon. Steel enameling stock contains quantities of hydrogea which may effuse during firing to cause or aggravate such phenomena as "boiling," "primary boiling," "reboiling," "blistering," and "bubbling." Low-temperature effusion of hydrogen contributes to other defects, including "fishscaling," "delayed fishscaling," and possibly "pop-offs," "jumping," "shiners," and some caws of "chipping" and, perhaps, "bursting" of enamel on cooking utensils. These defects have seldom been identified with hydrogen evolution. An indirect effect of hydrogen on "copperheads" and "black specks" is also identified.An exhaustive review of both English and German literature on enameling defects is included. Many observations recorded in the literature are shown to agree with the hydrogen theory. Certain types of inclusions in steel are shown to react with occluded hydrogen to form compounds that will not dissociate appreciably at some enamel-firing temperatures, and critical quantities of the hydrogen are therefore prevented from reaching the enamel coating during firing to cause blistering and related defects.
The confusion in identifying hydrogen as the predominating cause of certain defects in enamel on cast iron has been due largely to the close association of carbon and hydrogen in cast iron and steel. The principal relation of carbide and graphite to enameling defects is the release of hydrogen from the carbon during enamel firing. The much-discussed "chill layer" therefore is important chiefly because this layer often contains hydrogen that is bound to the carbon in the cementite. Experiments show that when hydrogen is absent, regardless of the depth or nature of the surface chill, no pinholing or blistering results during firing at 725°C.Sources of the hydrogen that causes the defacement are found chiefly in melting and in casting. The low oxygen pressure of molten cast iron favors hydrogen absorption. Moisture in the atmosphere, in the charge, or chemically combined in the rust on scrap provides thegreatest quantities of thegas,>nd moisture and organic materials in the mold are also prolific sources of hydrogen for absorption by the iron. At ordinary temperatures, rusting is often harmful.Flushing the melt with a dry, hydrogen-free gas, such as nitrogen, removes the dissolved hydrogen, and defects during subsequent enameling will not occur unless hydrogen is obtained later from other sources.Chipping phenomena probably are caused chiefly by hydrogen effusion, just as are analogous defects in sheet-steel enameling.
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