Two industrial coal blends used in cokemaking were subjected to tests in order to assess the influence of waste sawdust (SC2 from chestnut and SP1 from pine) on the quality of the coke produced. The biomass was added in quantities of up to 5 wt.%. It was observed that biomass produced a substantial decrease in the plastic properties of the industrial coal blend, with reductions in Gieseler maximum fluidity of around 50 % for 3 wt.% additions of the two different sawdusts. Carbonizations with sawdust additions ranging from 0.75 to 5 wt.% were carried out in a movable wall oven of 17 kg capacity. The bulk density of the charge was observed to decrease with increasing amounts of sawdust with negative consequences on the quality of the cokes produced. Mechanical strength was determined by means of the JIS test. Coke reactivity and post-reaction strength (CRI/CSR indices) were also assessed. The amount of sawdust added was low to prevent any deterioration in coke quality. The advantage of using biomass in coking blends should be seen as a possible way to reduce costs and CO 2 emissions and to incorporate alternative raw materials in coke production.
It is often assumed that green petroleum coke behaves as an
inert material in cocarbonization
with coking coal blends and has no active behavior on the important
thermoplastic properties of
the coal blend. This paper investigates that assumption. The
objective of this study is to clarify
effects arising when different petroleum cokes are added to a single
coal or an industrial blend.
The effects studied include changes during the pyrolysis stages of
the cocarbonization, using a
bituminous coal. This was done to study if petroleum coke is
totally inert at the plastic stage of
a given coal or there is an influence at the plastic stage. A
further aim is to show how
conventional and nonconventional techniques for petroleum coke
characterization relate to its
activity with the plastic stage of coal. A range of six petroleum
cokes was used. The petroleum
cokes were studied in terms of (a) optical texture, (b) FTIR
spectroscopy, (c) hydrogen donor
ability, (d) thermogravimetric analysis of the pyrolysis stage, (e)
free-swelling index, and (f)
thermoplastic properties of blends made up of a bituminous coal and
petroleum coke. Evidence
for a significant activity of some petroleum cokes was assessed using
the above techniques, which
can be considered as nonconventional in petroleum coke
characterization. A good correlation
among the parameters obtained from the above techniques/methods was
found, indicating that
the presence of unreacted and partially carbonized material, the
hydrogen donor ability, the
relative proportion of methyl and methylene groups, the amount of
volatile matter released at a
temperature range between 400 and 500 °C, the temperature of maximum
volatile matter
evolution and, finally, the agglomeration degree of petroleum cokes can
be considered as important
factors in the plastic properties of cocarbonization systems with
coking coals.
Three different sawdusts obtained as wastes from the furniture and flooring industry were selected to study their influence on coal thermoplastic properties. A bituminous coal with a high volatile matter content was chosen as base coal. To investigate the effect of reducing the oxygen content of the sawdusts upon the coal's properties, the sawdusts were heat treated to 250 °C. Blends of the coal with the three as-received and then heat-treated sawdusts were tested. In order to gain a better insight into the subject, the sawdusts were pyrolyzed at 400 °C to determine the effect of the resulting char and bio-oil upon the plastic properties of the base coal. The Gieseler curves corresponding to the coal-sawdust blends were calculated from the curves corresponding to the coal-char and coal-bio-oil blends. The errors obtained were in all six cases lower than the repeatability allowed by the ASTM standard for the Gieseler test. Considering that the effect of the additives is the sum of both chemical and physical effects, it was possible to evaluate the contribution of each of these to the reduction of coal fluidity. In all cases it was found that the physical effects were more important. The textural properties of the chars obtained at 400 °C from the biomass were found to be important for determining the influence of biomass on the coal fluidity.
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