Magnetic, durable, and superhydrophobic polyurethane (PU) sponges were fabricated by chemical vapor deposition (CVD) of tetraethoxysilane (TEOS) to bind the Fe3O4 nanoparticles tightly on the sponge and then dip-coating in a fluoropolymer (FP) aqueous solution. The sponges were characterized using scanning electron microscopy and other analytical techniques. The effects of CVD time of TEOS and FP concentration on wettability, mechanical properties, oil absorbency, and oil/water selectivity of the sponges were also investigated. The sponges exhibit fast magnetic responsivity and excellent superhydrophobicity/superoleophilicity (CAwater = 157° and CAoil ≈ 0°). The sponges also show very high efficiency in oil/water separation and could, driven by a magnet, quickly absorb floating oils on the water surface and heavy oils under water. Moreover, the PU@Fe3O4@SiO2@FP sponges could be used as membranes for oil/water separation and for continuous separation of large amounts of oil pollutants from the water surface with the help of a pump. The in turn binding of Fe3O4 nanoparticles, SiO2, and FP can also improve mechanical properties of the PU sponge. The sponges maintain the superhydrophobicity even when they are stretched with 200% strain or compressed with 50% strain. The sponges also show excellent mechanical stability, oil stability, and reusability in terms of superhydrophobicity and oil absorbency. The magnetic, durable, and superhydrophobic PU sponges are very promising materials for practical oil absorption and oil/water separation.
A facile method for preparing porous polydimethylsiloxane (PDMS) sponges is reported. The PDMS sponges are fabricated by the polymerization of the PDMS prepolymer and a curing agent in dimethicone using NaCl microparticles as the hard templates. The porous structure of the PDMS sponges is controllable simply by regulating the weight ratio of prepolymer to dimethicone and the size of the NaCl microparticles. The PDMS sponges feature high compressibility and stretchability, excellent superhydrophobicity/superoleophilicity, as well as high chemical and thermal stability. The PDMS sponge can completely recover its original shape even after 50 cycles of 90% strain. The elongation at breaking the sponge is as high as 97%. The PDMS sponge is superhydrophobic with a water contact angle of 151.5 but can be easily wetted by oils.The sponge also exhibits excellent repellency to corrosive aqueous liquids. The flexibility and superhydrophobicity of the sponge remain unchanged even after keeping in liquid nitrogen or at 250 C for 24 h. Long-term immersion in various organics has no obvious influence on superhydrophobicity, oil absorbency, or weight of the sponge. The PDMS sponge can selectively absorb a large amount of floating oils on the water surface and heavy oils under the water, and furthermore, is reusable. Moreover, the PDMS sponge swells quickly after the adsorption of oils, which makes it a promising material for plugging oil leakages.
Durable and self-healing superamphiphobic coatings with high repellency to both cool and hot liquids are successfully prepared on various substrates by the combination of rodlike palygorskite and organosilanes via spray-coating. The coatings feature high mechanical, environmental and chemical durability, and are self-healing.
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