Subsea pipelines designed to operate under high pressure and high temperature (HP/HT) conditions tend to relieve their axial stress by forming buckles. Uncontrolled buckles can cause pipeline failure due to collapse, low cycle fatigue or fracture at girth welds. In order to control the lateral buckling phenomenon, a methodology was recently developed which consists of ensuring regular buckle formation along the pipeline. Distributed buoyancy is one of the most reliable initiation techniques utilized for this purpose which have been recently applied in some projects. The behavior of pipeline sections with distributed buoyancy is normally evaluated by Finite Element Analyses (FEA) even during preliminary design when analytical models could be adopted. FEA are also utilized in order to support reliability calculations applied within buckle formation problems. However, the referred analyses are usually time-consuming and require some experience to provide good results. This paper presents an analytical formulation for a pipeline section with distributed buoyancy, which can be utilized during preliminary design in order to evaluate the influence of buoyancy sections over buckle shape, feed-in length, tolerable Virtual Anchor Spacing (VAS), etc. Regarding buckle formation, this paper also presents a methodology to determine an expression for the critical buckling force to be used as part of the limit state function in reliability analyses, which combines the results obtained from the referred analytical formulation with Hobbs infinite mode.
Making forward predictions of a pipeline's behaviour from an operational base state requires a working knowledge of the pre-existing stresses and strains. To gain this working knowledge for a pipeline that has undergone lateral buckling requires either an engineering assessment that can accurately predict the displacement of the pipeline on the seabed, and from which the operational stresses and strains can be estimated and extracted, or instrumentation on-board the pipeline that records stress and strain information which can be uploaded and sent back to the analyst.Whilst it is hoped that the pipeline analysis carried out in design stage be focused and accurate enough to capture and present the required data for life-of-field assessments the reality is otherwise. The purpose of the design strategy would have been to attain code compliance and the required safety level for the pipeline system, which are targets that may be at odds with predicting most realistically the pipeline's state in the operating condition. This is a result of the design needing to accommodate multitudinous conservative assumptions about the pipeline geometrical properties, the seabed profile, operating pressure and temperature profiles, as-laid out-of-straightness and pipe-soil axial and lateral resistances and also the need to attend to code requirements which will have their own partial safety factors embedded. It must be admitted, reluctantly, that the pipeline response realized in the field may never be an accurate reflection of the outcome of the design process.This paper presents data pertaining to the surveyed as-built configurations of deep water HP/HT pipelines and a small diameter piggyback pipeline and a method for making forward predictions from such pipelines about their observed base states. The information contained in the paper may be used as input to future design strategies or as key considerations for the successful completion of such re-analyses by other operators, contractors and consultancies.
During design stage of high pressure/high temperature pipelines, some conservative parameters are adopted along with sensitivity analyses to assure safe operation in the presence of uncertainties that influence buckle formation, e.g. pipe-soil interaction, as-laid out-of-straightness and initial heat-up. After operation starts and lateral buckles appeared along the line, a survey may provide valuable information regarding confirmation of the design assumptions, evaluation of actual behaviour and the possibility of increase the operating conditions. This work presents the methodology applied to analyse the configuration of the P-53/PRA-1 12″ oil export pipeline in operation using data from a sidescan sonar survey. The aim of such analyses was to gather information for an FE model calibration as well as to obtain preliminary estimates for the bending strains at lateral buckling locations. Special attention was dedicated to smoothing and interpolation of the pipeline coordinates extracted from sonar imagery in order to avoid unrealistic strains estimates.
An account is given of the methods used to evaluate the operating structural performance of a reel laid deepwater oil HP/HT pipeline which had been designed based on the controlled lateral buckling principle. The objective was to develop a finite element (FE) model of the line based on its operating status and to use the model to confirm its present and future structural integrity. The line is surface laid on a fairly undulating soft clay seabed at its deep end and sand at the shallower end. It incorporates three different man-made buckle triggering mechanisms of buoyancy modules, dual sleepers and locally increased lateral curvature along its entire length. The steps involved in the inclusion of the in-situ operating condition of the pipeline, provided through various surveys made of the as-built and operating line and historical records of operating temperatures and pressures and flow rates made at inlet and outlet of the line, into the FE model, is discussed. Several key considerations essential for the successful development and validation of such an operation-based FE model, and for completion of the evaluation task, are highlighted in the paper. Also, a specific challenge encountered as a result of changes in regulatory guidelines on engineering critical assessments, from initial design to current evaluation stage, is discussed. The evaluation has demonstrated that it is feasible to carry out in-situ assessments of laterally buckling subsea lines, and that such assessments can provide not only reliable information regarding current and future structural integrity of the lines, but also invaluable confirmation of initial design data and rationale. This comparison between initial design and the actual operating behavior of the line is not included in this paper but will be described in detail in a future separate paper.
Global buckling is a behavior observed on subsea pipelines operating under high pressure and high temperature conditions which can jeopardize its structural integrity if not properly controlled. The thermo-mechanical design of such pipelines shall be robust in order to manage some uncertainties, such as: out-of-straightness and pipe-soil interaction. Pipeline walking is another phenomenon observed in those pipelines which can lead to accumulated displacement and overstress on jumpers and spools. In addition, global buckling and pipeline walking can have strong interaction along the route of a pipeline on uneven and sloped seabed, increasing the challenges of thermo-mechanical design. The P-55 oil export pipeline has approximately 42km length and was designed to work under severe high pressure and high temperature conditions, on a very uneven seabed, including different soil types and wall thicknesses along the length and a significant number of crossings. Additionally, the pipeline is expected to have a high amount of partial and full shutdowns during operation, resulting in an increase in design complexity. During design, many challenges arose in order to “control” the lateral buckling behavior and excessive walking displacements, and finite element analysis was used to understand and assess the pipeline behavior in detail. This paper aims to provide an overview of the lateral buckling and walking design of the P-55 oil export pipeline and to present the solutions related to technical challenges faced during design due to high number of operational cycles. Long pipelines are usually characterized as having a low tendency to walking; however in this case, due to the seabed slope and the buckle sites interaction, a strong walking tendency has been identified. Thus, the main items of the design are discussed in this paper, as follows: lateral buckling triggering and “control” approach, walking in long pipelines and mitigate anchoring system, span correction and its impact on thermo-mechanical behavior.
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