A significant improvement in a process to produce epichlorohydrin through the use of glycerin as renewable feedstock is presented. The glycerin to epichlorohydrin (GTE) process proceeds in two chemical steps. In the first step, glycerin is hydrochlorinated with hydrogen chloride gas at elevated temperature and pressure to a mixture of 1,3-DCH (1,3-dichlorohydrin, 1,3-dichloropropan-2-ol) and 2,3-DCH (2,3-dichlorohydrin, 2,3-dichloropropan-1-ol), using a carboxylic acid catalyst. In the second step, the mixture of dichlorohydrins is converted to epichlorohydrin with a base. This solventless process represents an economically and environmentally advantageous, atom-efficient process to an existing commodity chemical that can employ a renewable resource for its primary feedstock.
The mechanism of poly(p-phenylenebenzoxazole) formation from terephthalic acid (TA) and
diaminodihydroxybenzene dihydrochloride (DADHB) in polyphosphoric acid (PPA) was studied. The
solubility of TA in PPA with 86% P2O5 content was determined to be 0.02% at 100 °C and 0.06% at 140
°C. Dissolved TA existed as three species, TA, α-(4-carboxybenzoyl)-ω-hydroxypoly(oxyphosphinico), and
α,α‘-[1,4-phenylenebis(carbonyl)]bis[ω-hydroxypoly(oxyphosphinico)]. DADHB also reacts with PPA, and
DADHB, α-(2,4-diamino-5-hydroxyphenyl)-ω-hydroxypoly(oxyphosphinico), and α,α‘-(4,6-diamino-1,3-phenylene)bis[(ω-hydroxypoly(oxyphosphinico)] were found. During the course of polymerization, conversion of DADHB was higher than that of TA. NMR, IR, and mass spectroscopy characterization of PBO
oligomer and its product with benzoic-carboxy-13C acid suggested both chain ends were capped with
DADHB, which is different from oligomers of conventional AA plus BB step-growth polymers. An
unprecedented polymerization mechanism is proposed to account for this unusual oligomer structure
and the remarkable fact that high molecular weight PBO was obtained even when 5% excess of one of
the monomers, TA, was used. The reactivities of the two functional groups in DADHB toward carboxylic
acid to form benzoxazole in PPA were different.
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