Impact polypropylene copolymer (IPC) has been known as a multiphase material in which an ethylene-propylene (EP) random copolymer, serves as toughening component, is dispersed in the homo-polypropylene hPP matrix. The crystalline EP copolymer (cEP) is another component whose role and microstructural effect on the IPC properties has not been well understood. This work reveals the relationship between the microstructure of cEP and the mechanical properties, that is, impact and tensile resistance, of IPC. We clarify that IPC comprising high contents of cEP with long homo-PP segment can extend the elongation at break while cEP with high content of homo-PE segment contributes to high impact strength. Mechanisms for both of these processes have been proposed.
Long chain branching (LCB) in polyethylene is one of the key microstructures that controls processing and final properties. Gel permeation chromatography (GPC) with viscometer (IV) and/or light scattering (LS) has been intensely used to quantify LCB. The widespread method to quantify LCB from GPC with IV or LS is the method of LCB frequency (LCBf) based on the Zimm-Stockmayer (ZS) random branching model. In this work, the conventional approach was compared with the recently developed method, called gpcBR. The comparison of the sensitivity of both methods is made on highly branched polymer, that is, various grades of commercial LDPE and also on polymer with very low level of LCB, that is, a commercial HDPE with no LCB, converted into several branched test samples of gradually increasing LCB by multiple extrusion. Finally, the linkages of LCB quantities from both methods to the rheological data and processing properties are illustrated. The new gpcBR index can access lower LCB level and shows obviously better relationship with both rheological data and processing properties than LCBf from the conventional ZS model.
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