Surface modification of cellulosic nanowhiskers (CNW) is of great interest, especially to facilitate their use as polymer reinforcements. Generally, alteration of the surface chemistry is performed using multiple reaction steps. In contrast, this study demonstrates that the needed hydrolysis of amorphous cellulose chains can be performed simultaneously with the esterification of accessible hydroxyl groups to produce surface functionalized CNW in a single step. The reaction is carried out in an acid mixture composed of hydrochloric and an organic acid (acetic and butyric are both demonstrated). Resulting CNW are of similar dimensions compared to those obtained by hydrochloric acid hydrolysis alone; sizes are verified by multiangle laser-light scattering and transmission electron microscopy. However, narrower diameter polydispersity indices indicate that surface groups aid the individualization of the nanowhiskers (P x = 2.5 and 2.1 for acetic and butyric acid, P x = 3.0 for hydrochloric acid). More than half of the hydroxyl groups located on the CNW surface are substituted under the employed reaction conditions as determined by quantitative Fourier-transform infrared-spectroscopy. The resulting surface modified CNW are dispersible in ethyl acetate and toluene indicating increased hydrophobicity and thus are presumably more compatible with hydrophobic polymers when used as a reinforcing phase.

Successful filler dispersion and establishment of good interfacial contact with the surrounding matrix are essential for optimized reinforcement in polymeric nanocomposites. In particular, in renewable-based composites this can be challenging, where hydrophilic attractions between nanofillers facilitate aggregation. Here an innovative approach to prepare cellulosic nanowhisker (CNW) reinforced polylactide (PLA) is presented. The lactide ring-opening polymerization is initiated from CNW surface hydroxyl groups after partial acetylation to control the grafting density. Grafting of PLA chains is verified by Fourier transform infrared spectroscopy. The resulting nanocomposites display exceptional properties; a heat distortion temperature of 120 °C is achieved at 10 wt % CNW loading and can be further enhanced to reach 150 °C at 15 wt % CNW. The formation of a percolating network is verified by comparison of modulus data with an established theoretical model. Additionally, nucleation by CNWs reduces the crystallization half-time to 15 s compared with 90 s for PLA. Melt-pressed films retain transparency indicating good filler dispersion.

In this study, a new Fourier transform infrared (FTIR) spectroscopy method for measuring lactide concentration in a polylactide (PLA) matrix is presented. The lactide ring breathing mode peak at 935 cm -1 is rationed against the asymmetric bending mode of methyl groups at 1454 cm -1 ; because the methyl group is present both in lactide monomer and the polymer, this ratio provides a direct measure of lactide concentration. Using well-defined mixtures of lactide and PLA, a calibration curve is established. For lactide concentrations corresponding to conversions above 75%, a linear relationship between conversion and the peak area ratio exists. Below 75% conversion, the development of a double peak at 1454 cm -1 leads to deviations from linearity; data can then be accurately represented by a second-order polynomial relating conversion to the peak area ratio. Kinetic data for the bulk polymerization of lactide at different temperatures are also obtained and independently verified using rigorous NMR techniques. Finally, conversion as a function of time calculated using the FTIR method is found to be in good agreement with the polymerization kinetics model of Witzke, Narayan, and Kolstad.

Mathematical treatment of light scattering within the Rayleigh-Gans-Debye limit for spheroids with polydispersity in both length and diameter is developed and experimentally tested using cellulosic nanowhiskers (CNW). Polydispersity indices are obtained by fitting the theoretical formfactor to experimental data. Good agreement is achieved using a polydispersity of 2.3 for the length, independent of the type of acid used. Diameter polydispersities are 2.1 and 3.0 for sulfuric and hydrochloric acids, respectively. These polydispersities allow the determination of average dimensions from the z-average mean-square radius (z) and the weight-average molecular weight (M w) easily obtained from Berry plots. For cotton linter hydrolyzed by hydrochloric acid, the average length and diameter are 244 and 22 nm. This compares to average length and diameter of 272 and 13 nm for sulfuric acid. This study establishes a new light-scattering methodology as a quick and robust tool for size characterization of polydisperse spheroidal nanoparticles.

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