Poly(lactic acid) (PLA) foams, with the combination of shish-kebab and spherulite nanoporous structure in skin and core layer respectively, was prepared using a novel technique comprising loop oscillating push-pull molding (LOPPM) and supercritical carbon dioxide low-temperature foaming process (SC-COLTFP). The foams present superior impact toughness which is 6-fold higher than that of neat PLA, and no significant decrease was observed for the storage modulus. Moreover, SC-COLTFP at soaking temperature ranging from 110 to 150 °C were performed to determine the evolution of pore morphology. The ultratough and supermoduli are unprecedented for PLA, and are in great need for broader applications.

Both poly(lactic acid) (PLA) and poly(ethylene glycol) (PEG) are biodegradable polymers, blending PLA with PEG is expected to toughen PLA matrix while maintaining its biodegradability. In this study, PLA/PEG blends in different ratios were prepared through triple-screw extruder, and the foaming behavior was investigated using supercritical carbon dioxide as physical blowing agent. The mechanical, thermal, rheological properties, and crystallization behavior were also studied. By the incorporation of PEG, the impact strength of the PLA/PEG blends improved by 98% with the specimens fractured in a ductile mode. The crystallization process of the blends was accelerated, and the crystallinity was significantly increased to 45.1%. The viscoelasticity of the PLA/PEG matrix was weakened, and the cells tended to break at the cell wall during cell expansion; thus, a highly interconnected structure with a maximum porosity of 82.3% was obtained. Moreover, the PLA/PEG blends exhibited higher cell densities and smaller cell size, compared to their neat counterparts.

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