The operating range of heavy duty gas turbines that feature lean premixed combustion to achieve low NO, emissions is limited by thermoacoustic oscillations. T o extend the operational envelope of the gas turbine, passive means have to be developed to suppress thermoacoustic instabilities. In order to develop passive means the complex interaction between acoustics and thermal heat release has to be taken into account. A new stability chart applicable to the qualification of industrial design has been developed that accounts for the acoustic properties of the combustion system including its boundary conditions and the flame response data. The method has been validated using detailed measurements of the eigenmodes in an operating gas turbine as well as experimental data from component test rigs. An explanation is given of the significant extension of the operation envelope of the gas turbine a s an effect of cylindrical extensions to the burner nozzle.
In the age of volatile and ever increasing natural gas fuel prices, strict new emission regulations and technological advancements, modern IGCC plants are the answer to growing market demands for efficient and environmentally friendly power generation. IGCC technology allows the use of low cost opportunity fuels, such as coal, of which there is a more than a 200-year supply in the U.S., and refinery residues, such as petroleum coke and residual oil. Future IGCC plants are expected to be more efficient and have a potential to be a lower cost solution to future CO2 and mercury regulations compared to the direct coal fired steam plants. Siemens has more than 300,000 hours of successful IGCC plant operational experience on a variety of heavy duty gas turbine models in Europe and the U.S. The gas turbines involved range from SGT5-2000E to SGT6-3000E (former designations are shown on Table 1). Future IGCC applications will extend this experience to the SGT5-4000F and SGT6-4000F/5000F/6000G gas turbines. In the currently operating Siemens’ 60 Hz fleet, the SGT6-5000F gas turbine has the most operating engines and the most cumulative operating hours. Over the years, advancements have increased its performance and decreased its emissions and life cycle costs without impacting reliability. Development has been initiated to verify its readiness for future IGCC application including syngas combustion system testing. Similar efforts are planned for the SGT6-6000G and SGT5-4000F/SGT6-4000F models. This paper discusses the extensive development programs that have been carried out to demonstrate that target emissions and engine operability can be achieved on syngas operation in advanced F-class 50 Hz and 60 Hz gas turbine based IGCC applications.
Hybrid burners have demonstrated proven reliability in the premixed combustion of both natural gas and liquid fuels. NOx emission levels below 10 ppmv (gas dry, 15% O2) have been achieved in gas turbine models V94.2, V84.2 and retrofitted predecessor gas turbines. With increasing turbine inlet temperature (increasing efficiency), the pressure ratio and compressor discharge temperature will rise and auto ignition will become more critical. Therefore the development of an improved hybrid burner was an obvious necessity. Compatibility of the new burner with existing gas turbines was a basic requirement.
The new burner was tested in a 10 MW Gas Turbine equipped with a SIEMENS silo combustor and in a V64.3 GT in Dresden, Germany.
The paper presents the development and results of on-site measurements of NOx and CO emissions. At base toad NOx emissions below 25 ppmv were obtained by the revised hybrid (HR) burner without any combustion driven oscillation (< 5 mbar) in the V64.3. Additionaly the stability of the premixed flame was improved, so that the operation range of premix mode could be increased by three percent of base load.
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