Artificial hair sensors consisting of a piezoresistive carbon-nanotube-coated glass fiber embedded in a microcapillary are assembled and characterized. Individual sensors resemble a hair plug that may be integrated in a wide range of host materials. The sensors demonstrate an air-flow detection threshold of less than 1 m/s with a piezoresistive sensitivity of 1.3% per m/s air-flow change.

Dielectric elastomer materials are ideal candidates for developing high-agility micro air vehicles due to their electric field–induced deformation. Consequently, the aero-structural response and control authority of the dielectric elastomer material, VHB 4910, are characterized on an elliptical membrane wing. An experimental membrane wing platform was constructed by stretching VHB 4910 over a rigid elliptical wing-frame. The low Reynolds number (chord Reynolds number < 106) and aerodynamics of the elliptical wing were characterized when different electrostatic fields were applied to the membrane. We observe an overall increase in lift with maximum gains of 20% at an applied voltage of 4.5 kV and demonstrate the ability to delay stall. The time-averaged aerodynamic surface pressure is also investigated by comparing sting balance data and membrane deformation measured using visual image correlation. The experimental results are compared to a nonlinear finite element membrane model to further understand the effects of aerodynamic load and electric fields on membrane displacements. Model predictions of surface pressure provide insight into how the electrostrictive constitutive relations influence the fluid–structure interactions of the membrane. This is validated by comparing lift predictions from the model with time-averaged wind tunnel lift measurements near stall.

While numerous flow sensor architectures mimic the natural cilia of crickets, locusts, bats, and fish, the prediction of sensor output for given flow conditions based on the sensor properties has not been achieved. Challenges include difficulty in determining the electromechanical properties of the sensors, limited working knowledge of the boundary layer, low sensitivity to small hair deflections, and lack of models for large deflections. Within this work, hair sensors are fabricated using piezoresistive arrays of carbon nanotubes (CNTs) without traditional microelectromechanical processing. While correlating the CNT array electromechanical properties to synthesis conditions remains a challenge, a consistent, proportional, and predictable response to steady, boundary-determined air flow is obtained using theory and measurement for various lengths of hairs. The moment sensitivity is shown to scale inversely with the CNT length and stiffness to a typical maximum of 1.3 ± 0.4% resistance change nN −1 m −1 . The normalized CNT piezoresistivity is constant (1.1 ± 0.2) for a majority of the more than two dozen sensors examined despite the orders-of-magnitude variability in both sensitivity and CNT compressive modulus. The sensor sensitivity and noise both distinctly change as the flow transitions from steady and laminar to turbulent, suggesting the sensor may be capable of detecting flow transitions.

Electrically controlled adaptive materials are ideal candidates for developing high agility micro-air-vehicles (MAV) due to their intrinsic multi-functionality. The dielectric elastomer VHB 4910 is one such material, where deformation occurs with an applied electric field. Here, we study the aerostructural response and control authority of a VHB 4910 membrane wing. An experimental membrane-wing platform was constructed by stretching VHB 4910 over a rigid elliptical wing-frame. The low Reynolds number (chord Reynolds number < 106) aerodynamics of the elliptical wing were characterized with different electrostatic fields applied. We observe an overall increase in lift with maximum gains of 20% at 4.5 kV, and demonstrate the ability to delay stall. Aerodynamic effects are investigated with membrane displacement and strain data obtained through visual image correlation (VIC). The VIC data is compared to a finite deforming finite element shell model to help understand structural shape changes under electrostatic fields and low Reynolds number aerodynamic flows. The model is formulated to directly input three dimensional membrane displacements to quantify aerodynamic loads on the electroactive membrane surface.

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